Patents by Inventor Takuya YAMABE

Takuya YAMABE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240150533
    Abstract: A method for producing a polytetrafluoroethylene particle, which includes subjecting tetrafluoroethylene to suspension polymerization in an aqueous medium to prepare a suspension-polymerized particle of polytetrafluoroethylene, washing and then crushing the suspension-polymerized particle or crushing the suspension-polymerized particle with washing to prepare a crushed particle, dehydrating the crushed particle to prepare a crushed particle having a water content of 40% by mass or less, and subjecting the dehydrated crushed particle to heat treatment to produce a polytetrafluoroethylene particle.
    Type: Application
    Filed: December 29, 2023
    Publication date: May 9, 2024
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Takayuki TANAKA, Masayoshi Miyamoto, Tomoki Minamiyama, Takeki Kusunoki, Tokahiro Taira, Takuya Yamabe, Hirotoshi Yoshida, Taketo Kato, Taku Yamanaka, Mitsuo Tsukamoto
  • Publication number: 20240150505
    Abstract: A method for producing a polytetrafluoroethylene powder, which includes subjecting tetrafluoroethylene to suspension polymerization in an aqueous medium to prepare a suspension-polymerized particle of non melt-processible polytetrafluoroethylene, drying the suspension-polymerized particle to prepare a dry particle, subjecting the dry particle to fluorine radical treatment to prepare a fluorine radical-treated particle, and crushing the fluorine radical-treated particle to produce a polytetrafluoroethylene powder. Also disclosed is a polytetrafluoroethylene formed article obtained by forming the polytetrafluoroethylene powder, as well as a polytetrafluoroethylene compression-molded article obtained by compression molding the polytetrafluoroethylene powder.
    Type: Application
    Filed: December 27, 2023
    Publication date: May 9, 2024
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Takahiro TAIRA, Kazuhiro Mishima, Takayuki Tanaka, Takeki Kusunoki, Masayoshi Miyamoto, Tomoki Minamiyama, Mitsuo Tsukamoto, Kenji Ichikawa, Takuya Yamabe, Hirotoshi Yoshida, Taketo Kato, Taku Yamanaka
  • Publication number: 20230348636
    Abstract: Provided is a fluoropolymer composition production method for producing a fluoropolymer composition containing a fluoropolymer, the method which includes polymerizing a fluoromonomer in a reactor in the presence of a fluorine-containing surfactant, a polymerization initiator, and an aqueous medium to prepare an aqueous dispersion containing a fluoropolymer; after the aqueous dispersion is prepared, removing from the reactor the fluoromonomer remaining in the reactor, or recovering the aqueous dispersion in the reactor and accommodating the aqueous dispersion in a container different from the reactor; adding a radical generator to the aqueous dispersion; and subjecting to a heat treatment the aqueous dispersion comprising the radical generator to give a fluoropolymer composition.
    Type: Application
    Filed: July 10, 2023
    Publication date: November 2, 2023
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Ranna YAMAZAKI, Taketo KATO, Taku YAMANAKA, Hirotoshi YOSHIDA, Takuya YAMABE, Akiho OGURA
  • Publication number: 20230348637
    Abstract: A fluoropolymer composition production method for producing a fluoropolymer composition containing a fluoropolymer, the method which includes polymerizing a fluoromonomer in a reactor in the presence of a fluorine-containing surfactant, a polymerization initiator, and an aqueous medium to prepare an aqueous dispersion comprising a fluoropolymer; feeding an inert gas to the reactor; and subjecting to a heat treatment the aqueous dispersion in the reactor to give a fluoropolymer composition, wherein a temperature of the heat treatment is 35° C. or higher and a time of the heat treatment is 15 minutes or more.
    Type: Application
    Filed: July 10, 2023
    Publication date: November 2, 2023
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Ranna YAMAZAKI, Taketo KATO, Taku YAMANAKA, Hirotoshi YOSHIDA, Takuya YAMABE, Akiho OGURA
  • Publication number: 20230203297
    Abstract: A modified polytetrafluoroethylene aqueous dispersion having low viscosity at high temperature. The modified polytetrafluoroethylene aqueous dispersion contains a modified polytetrafluoroethylene and a nonionic surfactant, has a modified polytetrafluoroethylene solid concentration of 50 to 70% by mass, is substantially free from a fluorine-containing surfactant, and has a viscosity at 55° C. of 80 mPa•s or lower, and the modified polytetrafluoroethylene contains 0.050% by mass or more and 1.00% by mass or less of a polymerized unit based on a modifying monomer.
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Takuya YAMABE, Emi YAMAMOTO, Yoshihiro SODA, Taku YAMANAKA, Ryota USAMI, Taketo KATO, Tomohiro SHIROMARU, Yasukazu NAKATANI
  • Publication number: 20220275237
    Abstract: A PTFE aqueous dispersion having low viscosity at high temperature. The PTFE aqueous dispersion contains PTFE and a nonionic surfactant, has a PTFE solid concentration of 50 to 70% by mass, is substantially free from a fluorine-containing surfactant, and has a viscosity at 55° C. of 50 mPa·s or lower. Also disclosed is a method for producing the PTFE aqueous dispersion, a coating film obtained by applying the PTFE aqueous dispersion, an impregnated film obtained by impregnating the PTFE aqueous dispersion, and a coated article containing a coating film obtained by applying the PTFE aqueous dispersion.
    Type: Application
    Filed: March 4, 2022
    Publication date: September 1, 2022
    Applicant: DAIKIN INDUSTRIES, LTD
    Inventors: Emi YAMAMOTO, Takuya YAMABE, Yoshihiro SODA, Taku YAMANAKA, Takahiro TAIRA, Yohei FUJIMOTO, Taketo KATO
  • Publication number: 20220185917
    Abstract: A composition containing a polytetrafluoroethylene, a polymer (I) containing a polymerization unit (I) based on a monomer represented by the general formula (I), a nonionic surfactant, and an aqueous medium, wherein a content of the polytetrafluoroethylene in the composition is 10% by mass or more based on the composition, and a content of the nonionic surfactant in the composition is 1.0% by mass or more based on the polytetrafluoroethylene, CX1X3?CX2R(—VZ1Z2-A0)m ??(I) wherein X1 and X3 are each independently F, Cl, H, or CF3; X2 is H, F, an alkyl group, or a fluorine-containing alkyl group; A0 is an anionic group; R is a linking group; Z1 and Z2 are each independently H, F, an alkyl group, or a fluorine-containing alkyl group; and m is an integer of 1 or more.
    Type: Application
    Filed: March 4, 2022
    Publication date: June 16, 2022
    Applicant: Daikin Industries, LTD.
    Inventors: Yoshinori NANBA, Emi Yamamoto, Takuya Yamabe, Yohei Fujimoto, Kenji Ichikawa, Taketo Kato, Taku Yamanaka, Hirotoshi Yoshida
  • Patent number: 9976022
    Abstract: The present invention provides a polytetrafluoroethylene aqueous dispersion containing high-molecular-weight, significantly small polytetrafluoroethylene particles and having excellent dispersion stability. The present invention relates to an aqueous dispersion containing polytetrafluoroethylene particles containing a tetrafluoroethylene unit alone or a tetrafluoroethylene unit and a modifying monomer unit based on a modifying monomer copolymerizable with the tetrafluoroethylene. The polytetrafluoroethylene particles have a volume average particle size of not smaller than 0.1 nm but smaller than 20 nm, a melt flow rate of not lower than 0 g/10 min but lower than 80 g/10 min determined at 380° C. and 5 kg load, a melting point of 324° C. to 360° C., and an initial pyrolysis temperature of not lower than 400° C.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: May 22, 2018
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshinori Nanba, Dai Fukami, Takuya Yamabe, Taketo Kato, Makoto Ono, Takahiro Taira, Hirotoshi Yoshida, Taku Yamanaka
  • Patent number: 9902787
    Abstract: The present invention provides a polytetrafluoroethylene powder having high dispersibility in lubricants. The polytetrafluoroethylene powder includes polytetrafluoroethylene containing a tetrafluoroethylene unit alone or a tetrafluoroethylene unit and a modifying monomer unit based on a modifying monomer copolymerizable with the tetrafluoroethylene, and has a specific surface area of 32 m2/g or larger.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: February 27, 2018
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshinori Nanba, Dai Fukami, Takuya Yamabe, Taketo Kato, Makoto Ono, Takahiro Taira, Hirotoshi Yoshida, Taku Yamanaka
  • Publication number: 20170107309
    Abstract: The present invention provides a polytetrafluoroethylene powder having high dispersibility in lubricants. The polytetrafluoroethylene powder includes polytetrafluoroethylene containing a tetrafluoroethylene unit alone or a tetrafluoroethylene unit and a modifying monomer unit based on a modifying monomer copolymerizable with the tetrafluoroethylene, and has a specific surface area of 32 m2/g or larger.
    Type: Application
    Filed: June 4, 2015
    Publication date: April 20, 2017
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshinori NANBA, Dai FUKAMI, Takuya YAMABE, Taketo KATO, Makoto ONO, Takahiro TAIRA, Hirotoshi YOSHIDA, Taku YAMANAKA
  • Publication number: 20170107368
    Abstract: The present invention provides a polytetrafluoroethylene aqueous dispersion containing high-molecular-weight, significantly small polytetrafluoroethylene particles and having excellent dispersion stability. The present invention relates to an aqueous dispersion containing polytetrafluoroethylene particles containing a tetrafluoroethylene unit alone or a tetrafluoroethylene unit and a modifying monomer unit based on a modifying monomer copolymerizable with the tetrafluoroethylene. The polytetrafluoroethylene particles have a volume average particle size of not smaller than 0.1 nm but smaller than 20 nm, a melt flow rate of not lower than 0 g/10 min but lower than 80 g/10 min determined at 380° C. and 5 kg load, a melting point of 324° C. to 360° C., and an initial pyrolysis temperature of not lower than 400° C.
    Type: Application
    Filed: June 4, 2015
    Publication date: April 20, 2017
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshinori NANBA, Dai FUKAMI, Takuya YAMABE, Taketo KATO, Makoto ONO, Takahiro TAIRA, Hirotoshi YOSHIDA, Taku YAMANAKA
  • Publication number: 20170096504
    Abstract: The present invention provides a method for producing a fluoropolymer aqueous dispersion having a significantly small particle size and excellent dispersion stability. The present invention relates to a method for producing an aqueous dispersion containing at least one fluoropolymer selected from the group consisting of polytetrafluoroethylene and melt-fabricable fluororesins excluding polytetrafluoroethylene. The method includes polymerizing a fluoromonomer in an aqueous medium in the presence of a fluorosurfactant and a polymerization initiator. The fluorosurfactant has a concentration in the aqueous medium of not lower than 0.8 times the critical micelle concentration of the fluorosurfactant.
    Type: Application
    Filed: June 4, 2015
    Publication date: April 6, 2017
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshinori NANBA, Dai FUKAMI, Takuya YAMABE, Taketo KATO, Makoto ONO, Takahiro TAIRA, Hirotoshi YOSHIDA, Taku YAMANAKA