Abstract: The discharge light source includes an arc tube with a discharge chamber having a predetermined location for a metal halide dose or salt pool that minimizes the impact on the light emitted from the light source. The discharge chamber is preferably asymmetric about a second axis that is perpendicular to a longitudinal axis. In one embodiment, the discharge chamber preferably includes first and second generally spheroidal portions of different diameters spaced along the longitudinal axis. The arc tube has different wall thicknesses in yet another arrangement. In a further exemplary embodiment, a portion of a wall that forms the discharge chamber includes a generally concave surface. These features may be used individually or in combination.

Abstract: A method of forming a discharge lamp and the resultant discharge lamp include providing an arc tube having first and second ends offset from a central arcuate or curvilinear portion of the discharge chamber formed between the arc tube ends. Electrodes extend from the first and second ends and at least partially into the discharge chamber which is locally substantially rotationally symmetric, i.e., substantially circular cross-section over a length thereof. Preferably, the arc tube and discharge chamber have a curvilinear conformation where the first and second ends are located below the central portion of the arc tube and associated discharge chamber in horizontal orientation during operation. Terminal ends of the electrodes preferably follow a local axis of the curvilinear conformation. The wall thickness of the discharge chamber may be alternatively constant or non-constant along a longitudinal extent thereof.

Abstract: A high intensity discharge light source includes an arc tube having a longitudinal axis and discharge chamber formed therein. The light source includes first and second electrodes having inner terminal ends spaced from one another along the longitudinal axis. Each electrode extends at least partially into the discharge chamber. The discharge chamber is deformed so that its internal geometry is substantially rotationally asymmetric about its longitudinal axis, and is substantially mirror-symmetric relative to a plane spanned by the longitudinal axis and by another transverse axis that is perpendicular to the longitudinal axis and is vertical in a horizontal arc tube orientation, as well as substantially mirror-symmetric relative to a central plane perpendicular to the longitudinal axis.

Abstract: A high intensity discharge lamp automotive headlamp system is provided for three different lighting functions. The headlamp system is a single unit that provides for low beam, high beam, and daylight running light (DRL) functions. Two optical components are used to easily and effectively switch between the different modes of operation. The first optical component is a shutter that selectively blocks a portion of the light beam output. Secondly, either a single lens or lens portions can be moved either within the light beam path or into the light beam path to alter the divergence.

Abstract: A first exemplary embodiment of an automotive discharge lamp assembly includes an integrated high intensity discharge lamp and driver assembly having a high voltage starter/igniter and a ballast unit contained in a common housing with a high intensity discharge lamp burner extending therefrom. A separate automotive headlamp optical assembly is mechanically and electrically joined to the integrated high intensity discharge lamp and driver assembly. The joining assembly includes snap-fit clamps received on one of (i) the headlamp assembly and (ii) the integrated lamp and driver assembly, and received in a recess/groove on the other of (i) the headlamp optical assembly and (ii) the integrated lamp and driver assembly. Another exemplary embodiment includes at least one bayonet pin extending outwardly from one of (i) the integrated lamp and driver assembly and (ii) the headlamp optical assembly for operative receipt in a recess or groove formed in the other component.

Abstract: A high intensity discharge lamp automotive headlamp system is provided for three different lighting functions. The headlamp system is a single unit that provides for low beam, high beam, and daylight running light (DRL) functions. Two optical components are used to easily and effectively switch between the different modes of operation. The first optical component is a shutter that selectively blocks a portion of the light beam output. Secondly, either a single lens or lens portions can be moved either within the light beam path or into the light beam path to alter the divergence.