Patents by Inventor Tamio Okada
Tamio Okada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20140151943Abstract: The present invention provides a valuable metal recovery apparatus capable of discharging clean exhaust gas. The apparatus 1 includes a furnace body 2; a heating container 3; a first combustion burner 10 for supplying heated gas into the furnace body 2; a tower 4 projecting upward from the furnace body 2; a gas combustion chamber 5 communicating with the tower 4 and being used for receiving unburned gas generated upon heating of a material to be treated; a second combustion burner 11 for supplying heated gas into the gas combustion chamber 5; a gas introducing passage 7 for introducing combustion gas generated in the gas combustion chamber 5 into the furnace body 2; a flue 21 for discharging the combustion gas in the furnace body 2 to the outside; and a support 8 supporting the furnace body 2 such that the furnace body 2 can be tilted.Type: ApplicationFiled: November 30, 2012Publication date: June 5, 2014Applicant: NIPPON CRUCIBLE CO., LTD.Inventors: Tamio Okada, Long Yun Piao, Sadanori Furusawa, Yusuke Sano, Katsuyuki Shirakawa, Hideo Yoshikawa
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Patent number: 7858022Abstract: A crucible-type continuous melting furnace includes a preheating tower for storing the material to be melted, and an exhaust port on the top thereof; a melting crucible furnace disposed below the preheating tower and having a melting crucible to which the material to be melted is supplied from the preheating tower; a heating burner for heating the melting crucible; and a preheating burner for preheating the material to be melted and disposed in a position that is higher than the heating burner; the melting crucible furnace having an introduction portion for introducing a combustion gas from the heating burner into the preheating tower; and the melting crucible having a molten metal outlet on the side wall for discharging the molten metal obtained by melting the material.Type: GrantFiled: June 8, 2006Date of Patent: December 28, 2010Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Tadao Sasaki, Katsuyuki Shirakawa, Ryouichi Kishida, Shinnosuke Takeuchi
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Publication number: 20090250453Abstract: An electric conduction heating device having an electrically conductive container (20), an upper electrode (16) and a lower electrode (12), wherein material accommodated in the container (20) can be heated by supplying electric current to the container (20) while the upper portion and bottom portion of the container (20) are sandwiched by the upper electrode (16) and the lower electrode (12); the container (20) being provided with a lower barrel (20a) and an upper barrel (20b) whose electrical resistivity is lower than that of the lower barrel (20a). This electric conduction heating device can efficiently heat the material accommodated therein.Type: ApplicationFiled: September 1, 2005Publication date: October 8, 2009Applicant: NIPPON CRUCIBLE CO., LTD.Inventors: Tamio Okada, Hideaki Ohashi, Yuzo Shimada, Shinji Origuchi
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Publication number: 20090130619Abstract: The present invention provides a crucible-type continuous melting furnace by which the melted amount of the material can be readily controlled. A crucible-type continuous melting furnace 1 includes a preheating tower 31 for storing the material to be melted (a), and an exhaust port 34 on the top thereof; a melting crucible furnace 11 disposed below the preheating tower 31 and having a melting crucible 71 to which the material to be melted (a) is supplied from the preheating tower 31; a heating burner 3 for heating the melting crucible 71; and a preheating burner 4 for preheating the material to be melted and disposed in a position that is higher than the heating burner 3; the melting crucible furnace 11 having an introduction portion for introducing a combustion gas from the heating burner 3 into the preheating tower 31; and the melting crucible 71 having a molten metal outlet 74 on the side wall for discharging the molten metal (b) obtained by melting the material (a).Type: ApplicationFiled: June 8, 2006Publication date: May 21, 2009Applicant: NIPPON CRUCIBLE CO., LTD.Inventors: Tamio Okada, Tadao Sasaki, Katsuyuki Shirakawa, Ryouichi Kishida, Shinnosuke Takeuchi
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Publication number: 20070289508Abstract: A heat-treatment apparatus having a combustion chamber (13), an apparatus main body (10) provided with said combustion chamber (13), a combustion burner (20) for supplying a heating gas to said combustion chamber (13), a flue for discharging a combustion gas generated in said combustion chamber (13) to the outside, and a heating vessel stored in said combustion chamber (13), said heating vessel (15) having a bottom and an opening on the top, said opening being opened and closed by a lid (16), and said heating vessel being provided with a communicating member (153) that is communicably open to the above said combustion chamber when said lid is closed. This heat-treatment apparatus can keep the emission gas generated during the treatment, and, waste valuable metals can be efficiently recovered, if contained.Type: ApplicationFiled: September 1, 2005Publication date: December 20, 2007Inventors: Tamio Okada, Hiroshi Shigemitsu, Tadao Sasaki, Hideo Yoshikawa, Katsuyuki Sherakawa, Ryouichi Kishida, Shinnosuke Takeuchi, Shigeru Osuga, Fumiaki Osawa
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Patent number: 6549558Abstract: A furnace for melting and holding aluminum materials, the furnace being characterized in that the furnace comprises: a pre-heating tower for pre-heating aluminum blocks, a melting crucible furnace which receives a supply of aluminum blocks from the pre-heating tower at a position immediately under the pre-heating tower, and a holding crucible furnace which receives a continuous supply of molten aluminum from the melting crucible furnace at a position side-by-side with the melting crucible furnace, and that an exhaust gas resulting from combustion in the melting crucible furnace can be supplied to the inside of the pre-heating tower as an ascending current for heat exchange with aluminum blocks, the furnace being capable of continuous melting and energy savings.Type: GrantFiled: April 20, 2001Date of Patent: April 15, 2003Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Hideo Yoshikawa, Michio Matsuura, Toshiaki Sano, Tomohiro Hatanaka
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Patent number: 5810907Abstract: A continuous melting apparatus for a low melting point metal is disclosed. The apparatus includes a melting furnace main body (5) forming a combustion chamber (6) surrounded by a refractory lining, a crucible (1) formed with a tapping orifice (2) at an appropriate position of a body and housed at the center portion of said combustion chamber, a burner (8) provided on a side wall portion of said melting furnace main body (5) for heating said crucible (1) in said combustion chamber (6) and a receptacle (6, 13) for receiving a melt flowing out through said tapping orifice (2) of said crucible (1). In the continuous melting apparatus, with employing a melting method of burner heating type which is inexpensive, easy to handle and maintenance, with successfully minimizing oxidation loss which was the shortcoming of the burner type. Also, generation of corundum on the furnace wall surface due to reaction of the aluminum melt and the furnace wall can be successfully avoided.Type: GrantFiled: July 9, 1997Date of Patent: September 22, 1998Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Hideo Yoshikawa, Tomohiro Hatanaka, Michio Matsuura, Toshiaki Sano, Masato Yoshida, Hiroshi Goda
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Patent number: 4359625Abstract: An immersion nozzle for continuous casting resistant to the corrosive action of the melt and the covering material in a mold is made of a refractory material comprising a mixture of electrically conductive graphite and/or silicon carbide, at least one member selected from the group consisting of alumina, zircon, zirconia, fused silica and a metallic silicon, and a binder. The nozzle is covered with a thermal insulating cover having a thickness of approximately 60 mm and made of fused silica containing fibers. The nozzle is preheated without moving it from its operating position by connecting a pair of electrical terminals to opposite ends thereof and passing electric current through the nozzle between the terminals for a period of time sufficient to raise the temperature of the nozzle sufficiently to prevent cracking, spalling, etc. during casting operation. After the preheating is completed the terminals may be removed from the nozzle.Type: GrantFiled: November 7, 1979Date of Patent: November 16, 1982Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Kazumasa Murakami
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Patent number: 4311301Abstract: A guide trough for molten products comprising an elongated body made of monolithic refractory material. A runway for conducting molten products is formed in the top surface of the elongated body, and a pair of reinforcing beams are embedded within the elongated body extending longitudinally thereof on opposite sides of the runway and proximate the top surface in which the runway is formed. Cross-members are spaced apart longitudinally of the elongated body and extend across the bottom thereof for interconnecting the reinforcing beam. Recesses in the elongated body expose portions of the reinforcing beams to render accessible portions of the reinforcing beams to allow them to be engaged, in use, by hooks for lifting the guide trough.Type: GrantFiled: September 26, 1979Date of Patent: January 19, 1982Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Toshiaki Sano
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Patent number: D654520Type: GrantFiled: June 16, 2010Date of Patent: February 21, 2012Assignee: Nippon Crucible Co., Ltd.Inventors: Tamio Okada, Masaoki Nakabayashi, Nobuyuki Oka, Piao Long Yun