Abstract: A particulate filter ash loading prediction method including the steps of determining a maximum average time for the filter; performing a calculation of a running average of time between regenerations of the filter; calculating an end-of-service life ratio of the filter dependent upon the maximum average time and the running average. The method further includes the steps of determining a delta pressure adjustment factor to compensate for ash loading of the filter depending upon the end-of-service life ratio; and comparing the delta pressure adjustment factor to a predetermined maximum delta pressure value, and, if the delta pressure adjustment factor exceeds the predetermined maximum normalized delta pressure adjustment factor, then indicating that a service or replacement of the filter is needed due to the ash loading.

Abstract: A particulate filter ash loading prediction method including the steps of determining a service age for the particulate filter; calculating an ash accumulation rate in the particulate filter; determining a maximum service age for the particulate filter dependent upon the ash accumulation rate; and comparing the service age to the maximum service age. If the service age exceeds the maximum service age then indicating that a service and/or replacement of the particulate filter is needed due to ash loading.

Abstract: A particulate filter ash loading prediction method including the steps of determining a maximum average lifetime for the particulate filter; performing a calculation of a running average of time between regenerations of the particulate filter; calculating an end-of-service-life ratio of the particulate filter dependent upon the maximum average lifetime and the running average; and comparing the end-of-service-life ratio to a predetermined minimum end-of-service-life ratio. If the end-of-service-life ratio is equal to or less than the minimum end-of-service-life ratio then indicating that at least one of service and replacement of the particulate filter is needed due to ash loading.

Abstract: A particulate filter ash loading prediction method including the steps of determining a maximum average time for the filter; performing a calculation of a running average of time between regenerations of the filter; calculating an end-of-service life ratio of the filter dependent upon the maximum average time and the running average. The method further includes the steps of determining a delta pressure adjustment factor to compensate for ash loading of the filter depending upon the end-of-service life ratio; and comparing the delta pressure adjustment factor to a predetermined maximum delta pressure value, and, if the delta pressure adjustment factor exceeds the predetermined maximum normalized delta pressure adjustment factor, then indicating that a service or replacement of the filter is needed due to the ash loading.

Abstract: A particulate filter (PF) ash loading prediction method includes the steps of: regenerating the PF using a first soot loading prediction model or a second soot loading prediction model; determining whether the regeneration of the PF was initiated by the first soot loading prediction model or the second soot loading prediction model; incrementing a first counter associated with the first soot loading prediction model or a second counter associated with the second soot loading prediction model, dependent on the determining step; comparing a ratio of the first counter and the second counter; and establishing whether the PF requires servicing, dependent on the ratio.

Abstract: A method for determining the service interval of a particulate filter including the steps of determining a normalized current pressure differential across the particulate filter and determining a normalized pressure differential across the particulate filter for clean conditions. The clean pressure normalized pressure differential is subtracted from the current differential and divided by the time between regeneration to determine a current factor. A maximum factor is predetermined and compared to the current factor to determine service life for the particulate filter.

Abstract: A sensor response time acceleration method including the steps of reading a signal step and an operating on the signal step. The reading a signal step includes reading a signal from a sensor, the signal representative of an environmental attribute as detected by the sensor. The operation on the signal step includes operating on the signal with a function of an inverse model of the sensor and a function representative of a desired sensor model to yield an accelerated output representative of the environmental attribute.

Abstract: A sensor response time acceleration method including the steps of reading a signal step and an operating on the signal step. The reading a signal step includes reading a signal from a sensor, the signal representative of an environmental attribute as detected by the sensor. The operation on the signal step includes operating on the signal with a function of an inverse model of the sensor and a function representative of a desired sensor model to yield an accelerated output representative of the environmental attribute.

Abstract: A system for estimating on-line a set of mathematical model parameters is disclosed. The system includes a control circuit and a number of sensors electrically coupled to the control circuit. The control circuit is configured to update a group of matrix cells of a data matrix in response to receiving sensory data from the number of sensors and determine the model parameters based on the updated data matrix.

Abstract: A system for estimating a quantity of parasitic leakage of a fluid from a fluid collection unit includes a pressure sensor and a control circuit. The pressure sensor is coupled to the fluid collection unit and configured to produce a pressure value indicative of the pressure of the fluid collection unit. The control circuit is operable to determine a change in pressure value of the fluid collection unit and estimate the quantity of parasitic leakage based on the change in pressure value. The control circuit may also be operable to determine a bulk modulus value of the fluid and estimate the quantity of parasitic leakage based on the change in pressure value and the bulk modulus value.

Abstract: A system for estimating on-line a set of mathematical model parameters is disclosed. The system includes a control circuit and a number of sensors electrically coupled to the control circuit. The control circuit is configured to update a group of matrix cells of a data matrix in response to receiving sensory data from the number of sensors and determine the model parameters based on the updated data matrix.

Abstract: A system for estimating an auxiliary-injected fuel quantity includes a fuel injector for injecting fuel into an engine, a fuel pump supplying fuel to a fuel collection unit that then supplies fuel to the fuel injector, and a control circuit that generates an auxiliary-injected fuel quantity estimation model by disabling the fuel pump prior to fuel injection, and enabling the fuel pump to resume fuel pumping following fuel injection, by the fuel injector, determines a first pressure in the fuel collection unit after stabilization of the fuel pressure therein following disablement of the fuel pump and prior to the fuel injection, determines a second pressure in the fuel collection unit after the fuel injection and prior to resuming pumping of fuel by the fuel pump, and forms the model as a function of the first and second pressures and an injector on-time for a number of different engine operating conditions.

Abstract: A system for estimating a quantity of parasitic leakage of a fluid from a fluid collection unit includes a pressure sensor and a control circuit. The pressure sensor is coupled to the fluid collection unit and configured to produce a pressure value indicative of the pressure of the fluid collection unit. The control circuit is operable to determine a change in pressure value of the fluid collection unit and estimate the quantity of parasitic leakage based on the change in pressure value. The control circuit may also be operable to determine a bulk modulus value of the fluid and estimate the quantity of parasitic leakage based on the change in pressure value and the bulk modulus value.

Abstract: A system for estimating an auxiliary-injected fuel quantity includes a fuel injector for injecting fuel into an engine, a fuel pump supplying fuel to a fuel collection unit that then supplies fuel to the fuel injector, and a control circuit that generates an auxiliary-injected fuel quantity estimation model by disabling the fuel pump prior to fuel injection, and enabling the fuel pump to resume fuel pumping following fuel injection, by the fuel injector, determines a first pressure in the fuel collection unit after stabilization of the fuel pressure therein following disablement of the fuel pump and prior to the fuel injection, determines a second pressure in the fuel collection unit after the fuel injection and prior to resuming pumping of fuel by the fuel pump, and forms the model as a function of the first and second pressures and an injector on-time for a number of different engine operating conditions.

Abstract: A fuel control system for an internal combustion engine including injected fuel quantity estimation includes a fuel pump responsive to a fuel pump command to supply fuel to a fuel collection unit. A pressure sensor is provided for producing a pressure signal indicative of the pressure of fuel within the collection unit throughout a fuel injection event, and an engine position sensor is provided for producing an engine position signal indicative of a crank angle of the engine relative to a reference crank angle. A control circuit includes means responsive to the pressure signal and a desired fueling value for producing an initial fueling command, and further includes a fuel quantity estimation block responsive to the pressure signal, the engine position signal and a final fueling command to produce a fuel quantity estimation value.

Abstract: A fuel injection system is disclosed for an internal combustion engine that has multiple combustion chambers and a camshaft which cyclically imparts pressurization energy to and recovers pressurization energy from fuel being supplied to the engine. The fuel injection system includes a plurality of unit injectors, a camshaft linkage which simultaneously reciprocates pressurizing plungers of a set of at least two unit injectors and an interconnecting line which allows selective fluid interconnection between fuel pressurization chambers formed within the unit injectors. The interconnection line allows fluid linkage of the volume of fuel which is simultaneously pressurized and depressurized within the interconnected fuel pressurization chambers of a first set of unit injectors.

Abstract: Manufacturing imperfections and component failures in the fuel system of an engine, can lead to non-uniform torque production among the cylinders. Non-uniform cylinder torques can be observed as small engine speed fluctuations about the average engine speed at any given operating point. Engine speed data contains fluctuations at different frequencies. The amplitude of fluctuations at some known frequencies tell about the health of the fuel injectors and the engine. In the present invention, the instantaneous engine speed data is filtered by discrete second-order band-pass filters to find the engine speed fluctuations at particular frequencies. The output of the filters is identical to power spectral density of speed signal at those frequencies. The amplitude of each filter output is then compared to a predetermined threshold value. If the amplitude is bigger than this threshold, it indicates the existence of low fueling or high fueling fuel injectors.

Abstract: A fuel injection pressure control system includes a control strategy operable to measure or estimate actual fuel injection pressure and control the operation of a fuel supply pump to thereby quickly and accurately control fuel injection pressure. The control strategy includes a closed-loop control strategy operable to compensate for instantaneous changes in system non-linearities, including fuel pump non-linearities and the like, and an open-loop control strategy operable to compensate for all system variations as well as system non-linearities, including between-engine variations in system operating parameters and other noise factors including deteriorating conditions, changes in environment and the like. Each strategy includes an adaptive controller operable to update one or more control parameters to thereby guarantee closed-loop stability, provide for fast and accurate system response during transient events, and minimize overshoots and undershoots.

Abstract: Manufacturing imperfections and component failures in the fuel system of an engine, can lead to non-uniform torque production among the cylinders. Non-uniform cylinder torques can be observed as small engine speed fluctuations about the average engine speed at any given operating point. Engine speed data contains fluctuations at different frequencies. The amplitude of fluctuations at some known frequencies tell about the health of the fuel injectors and the engine. In the present invention, the instantaneous engine speed data is filtered by discrete second-order band-pass filters to find the engine speed fluctuations at particular frequencies. The output of the filters is identical to power spectral density of speed signal at those frequencies. The amplitude of each filter output is then compared to a predetermined threshold value. If the amplitude is bigger than this threshold, it indicates the existence of low fueling or high fueling fuel injectors.

Abstract: A fuel injection system is disclosed for an internal combustion engine that has multiple combustion chambers and a camshaft which cyclically imparts pressurization energy to and recovers pressurization energy from fuel being supplied to the engine. The fuel injection system includes a plurality of unit injectors, a camshaft linkage which simultaneously reciprocates pressurizing plungers of a set of at least two unit injectors and an interconnecting line which allows selective fluid interconnection between fuel pressurization chambers formed within the unit injectors. The interconnection line allows fluid linkage of the volume of fuel which is simultaneously pressurized and depressurized within the interconnected fuel pressurization chambers of a first set of unit injectors.