Patents by Inventor Tatsumi Sakano

Tatsumi Sakano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11426690
    Abstract: An air filter medium reduces a decrease in collection efficiency in the case where a main collection layer and a pre-collection layer having a lower collection efficiency than the main collection layer are used. An air filter medium that collects dust in gas includes a main collection layer and a pre-collection layer that has a lower collection efficiency of NaCl particles having a particle size of 0.3 ?m than the main collection layer, is disposed on an upstream side of an air flow with respect to the main collection layer, and has water repellency.
    Type: Grant
    Filed: January 9, 2018
    Date of Patent: August 30, 2022
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Satoshi Hara, Kunihiko Inui, Tatsumi Sakano
  • Patent number: 10617990
    Abstract: An air-filtering medium, an air filter pack, and an air filter unit, which are capable of reducing the number of portions where filtering functions can no longer be exhibited while suppressing an increase in pressure drop are provided. An air-filtering medium is used in a pleated state and includes a main collecting layer, a downwind-surface interval maintaining structure material, and an upwind-surface interval maintaining member. The main collecting layer includes an upwind-surface embossed protrusion protruding in a thickness direction of the main collecting layer. In the pleated state, the upwind-surface embossed protrusion is provided at least on an upstream side of a center of the air-filtering medium in a direction of airflow passing through the air-filtering medium, and protrudes towards an upwind-surface side.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: April 14, 2020
    Assignee: Daikin Industries, Ltd.
    Inventors: Takayuki Hyoudou, Tatsumi Sakano
  • Publication number: 20200030734
    Abstract: An air filter medium reduces a decrease in collection efficiency in the case where a main collection layer and a pre-collection layer having a lower collection efficiency than the main collection layer are used. An air filter medium that collects dust in gas includes a main collection layer and a pre-collection layer that has a lower collection efficiency of NaCl particles having a particle size of 0.3 ?m than the main collection layer, is disposed on an upstream side of an air flow with respect to the main collection layer, and has water repellency.
    Type: Application
    Filed: January 9, 2018
    Publication date: January 30, 2020
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Satoshi HARA, Kunihiko INUI, Tatsumi SAKANO
  • Patent number: 10537836
    Abstract: A filter medium for an air filter includes a pre-collection member, a first porous film, and a second porous film arranged in order from the side that is upstream of the air current. Each of the first porous film and the second porous film has a pressure loss of 30 Pa or more and 90 Pa or less when air is passed through each porous film at a flow rate of 5.3 cm/s, and has a collection efficiency of 95% or more and 99.9% or less for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through each of the porous films at a flow rate of 5.3 cm/s. The pre-collection member has a pressure loss of 5 Pa or more and less than 55 Pa when air is passed through the pre-collection member at a flow rate of 5.3 cm/s, has a collection efficiency of 15% or more and less than 85% for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through the pre-collection member at a flow rate of 5.3 cm/s, and has a thickness of more than 0.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: January 21, 2020
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya, Hideyuki Kiyotani
  • Publication number: 20190344204
    Abstract: A filter medium for an air filter includes a pre-collection member, a first porous film, and a second porous film arranged in order from the side that is upstream of the air current. Each of the first porous film and the second porous film has a pressure loss of 30 Pa or more and 90 Pa or less when air is passed through each porous film at a flow rate of 5.3 cm/s, and has a collection efficiency of 95% or more and 99.9% or less for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through each of the porous films at a flow rate of 5.3 cm/s. The pre-collection member has a pressure loss of 5 Pa or more and less than 55 Pa when air is passed through the pre-collection member at a flow rate of 5.3 cm/s, has a collection efficiency of 15% or more and less than 85% for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through the pre-collection member at a flow rate of 5.3 cm/s, and has a thickness of more than 0.
    Type: Application
    Filed: March 8, 2017
    Publication date: November 14, 2019
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA, Hideyuki KIYOTANI
  • Publication number: 20190336903
    Abstract: An air-filtering medium, an air filter pack, and an air filter unit, which are capable of reducing the number of portions where filtering functions can no longer be exhibited while suppressing an increase in pressure drop are provided. An air-filtering medium is used in a pleated state and includes a main collecting layer, a downwind-surface interval maintaining structure material, and an upwind-surface interval maintaining member. The main collecting layer includes an upwind-surface embossed protrusion protruding in a thickness direction of the main collecting layer. In the pleated state, the upwind-surface embossed protrusion is provided at least on an upstream side of a center of the air-filtering medium in a direction of airflow passing through the air-filtering medium, and protrudes towards an upwind-surface side.
    Type: Application
    Filed: September 26, 2017
    Publication date: November 7, 2019
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Takayuki HYOUDOU, Tatsumi SAKANO
  • Patent number: 10406471
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed through at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be in a filter pack or filter unit, and produced by integrating the films and the pre-collection member using heat lamination.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: September 10, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya
  • Patent number: 10335728
    Abstract: Provided are a filter medium for an air filter capable of having extended life even when composed of embossable material. The filter medium (1) has a tensile elongation of 10% or greater, and includes a main collection layer (30) having a filing rate of 5% to 15%, a thickness of 0.35 mm to 0.70 mm, and a peak in a fiber diameter distribution at less than 1.0 ?m and a peak at 1.0 ?m or greater. An average fiber diameter of small fiber diameters of less than 1.0 ?m is from 0.1 ?m to less than 0.8 ?m, and an average fiber diameter of large fiber diameters of 1.0 ?m or greater is from 1.2 ?m to less than 3.0 ?m. A volume ratio of the fibers having the small fiber diameter to the fibers having the large fiber diameter is from 30:70 to 80:20.
    Type: Grant
    Filed: July 27, 2016
    Date of Patent: July 2, 2019
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Chizuru Murakami, Satoshi Hara, Tatsumi Sakano
  • Publication number: 20190134552
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed through at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be in a filter pack or filter unit, and produced by integrating the films and the pre-collection member using heat lamination.
    Type: Application
    Filed: December 28, 2018
    Publication date: May 9, 2019
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA
  • Patent number: 10226730
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The second film is downstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed hrough at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. The PF value={?log((100?collection efficiency (%))/100)}/(pressure drop (Pa)/1000). A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be used in a filter pack or filter unit, and may be produced by integrating the first and second films and the pre-collection member using heat lamination.
    Type: Grant
    Filed: December 24, 2015
    Date of Patent: March 12, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya
  • Publication number: 20180236392
    Abstract: Provided are a filter medium for an air filter capable of having extended life even when composed of embossable material. The filter medium (1) has a tensile elongation of 10% or greater, and includes a main collection layer (30) having a filing rate of 5% to 15%, a thickness of 0.35 mm to 0.70 mm, and a peak in a fiber diameter distribution at less than 1.0 ?m and a peak at 1.0 ?m or greater. An average fiber diameter of small fiber diameters of less than 1.0 ?m is from 0.1 ?m to less than 0.8 ?m, and an average fiber diameter of large fiber diameters of 1.0 ?m or greater is from 1.2 ?m to less than 3.0 ?m. A volume ratio of the fibers having the small fiber diameter to the fibers having the large fiber diameter is from 30:70 to 80:20.
    Type: Application
    Filed: July 27, 2016
    Publication date: August 23, 2018
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Chizuru MURAKAMI, Satoshi HARA, Tatsumi SAKANO
  • Publication number: 20170348626
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The second film is downstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed hrough at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. The PF value={?log((100?collection efficiency (%))/100)}/(pressure drop (Pa)/1000). A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be used in a filter pack or filter unit, and may be produced by integrating the first and second films and the pre-collection member using heat lamination.
    Type: Application
    Filed: December 24, 2015
    Publication date: December 7, 2017
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA
  • Patent number: 9242201
    Abstract: A filter medium for an air filter collecting dust in an air flow has a principal collection layer including a porous polytetrafluoroethylene film. A surface of the filter medium is provided with a plurality of embossed projections. Preferably, a processed filter medium maintains a zigzag shape by pleating an unprocessed filter medium to create mountain folds and valley folds. Preferably, an air filter unit includes such a processed filter medium and a frame body holding the processed filter medium.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: January 26, 2016
    Assignee: Daikin Industries, Ltd.
    Inventors: Li Bao, Makoto Kobayashi, Jun Morita, Tatsumi Sakano, Osamu Kitayama, Satoshi Hara, Hitoshi Niinuma
  • Publication number: 20140223872
    Abstract: A filter medium for an air filter collecting dust in an air flow has a principal collection layer including a porous polytetrafluoroethylene film. A surface of the filter medium is provided with a plurality of embossed projections. Preferably, a processed filter medium maintains a zigzag shape by pleating an unprocessed filter medium to create mountain folds and valley folds. Preferably, an air filter unit includes such a processed filter medium and a frame body holding the processed filter medium.
    Type: Application
    Filed: August 30, 2012
    Publication date: August 14, 2014
    Inventors: Li Bao, Makoto Kobayashi, Jun Morita, Tatsumi Sakano, Osamu Kitayama, Satoshi Hara, Hitoshi Niinuma