Patents by Inventor Tatsuro Katsumura

Tatsuro Katsumura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11821051
    Abstract: An apparatus line for manufacturing seamless steel pipes and tubes includes: a heating apparatus for heating a steel raw material; a piercing apparatus for piercing the heated steel raw material thus forming a hollow material; and a rolling apparatus for applying working to the hollow material to form a seamless steel pipe having a predetermined shape. A cooling apparatus is arranged on an exit side of the rolling apparatus. A heated steel raw material is worked by the rolling apparatus after being pierced by the piercing apparatus, and thereafter, using a surface temperature of a hollow piece before being cooled by the cooling apparatus as a cooling start temperature, the hollow piece is cooled to a cooling stop temperature differing by 50° C. or more from the cooling start temperature and being equal to or above 600° C. at an average cooling speed of 1.0° C./s or more in terms of an outer surface temperature.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: November 21, 2023
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ushida, Yasushi Kato
  • Patent number: 11731184
    Abstract: Provided is a rolling straightening machine which enables outer-diameter-reducing rolling and straightening rolling of a pipe or tube material or a bar material at high speed with high accuracy. The rolling straightening machine includes at least two rollers arranged across a pass line of a pipe or tube material or a bar material, the at least two rollers having a gap therebetween, the gap being defined by an outer-diameter-reducing rolling portion having a diameter reduced from an upstream side toward a downstream side in the rolling straightening machine and a straightening rolling portion continuous from an exit side of the outer-diameter-reducing rolling portion toward a downstream side of the rolling straightening machine, the rollers having shapes which are symmetrical about the pass line in the outer-diameter-reducing rolling portion, and in the straightening rolling portion, asymmetrical to the pass line in the outer-diameter-reducing rolling portion.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: August 22, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ota
  • Publication number: 20230182185
    Abstract: A skew rolling apparatus with which shape defects in non-steady-state portions at the front and back ends of a seamless pipe shell can be prevented. The skew rolling apparatus includes a skew pierce rolling mill configured to pierce roll a steel material into a seamless pipe shell, and a skew outside-diameter mill following the skew piercing mill in a pass direction of the seamless pipe shell in the skew rolling apparatus. The skew rolling apparatus satisfies specified formulae.
    Type: Application
    Filed: March 17, 2021
    Publication date: June 15, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke SASAKI, Tatsuro KATSUMURA, Hideo KIJIMA
  • Publication number: 20230183829
    Abstract: An alloy pipe and a method for producing the same are disclosed. The alloy pipe of the present invention contains, as a component composition, in terms of % by mass, Cr: 11.5-35.0%, Ni: 23.0-60.0%, and Mo: 0.5-17.0%, has an austenitic phase as a microstructure, has a Mo concentration (% by mass) in a grain boundary of the austenitic phase that is 4.0 times or less than a Mo concentration (% by mass) within grains of the austenitic phase, and has a tensile yield strength in a pipe axial direction of 689 MPa or more and a ratio (compressive yield strength in a pipe axial direction)/(tensile yield strength in a pipe axial direction) of 0.85 to 1.15.
    Type: Application
    Filed: May 12, 2021
    Publication date: June 15, 2023
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Masao Yuga, Tatsuro Katsumura, Hideo Kijima
  • Publication number: 20230097339
    Abstract: A stainless steel pipe of a predetermined composition is provided that has an axial tensile yield strength of 689 MPa or more, an axial compressive yield strength/axial tensile yield strength ratio of 0.85 to 1.15, and a microstructure that is 20 to 80% ferrite phase by volume with the remainder containing an austenite phase, the stainless steel pipe having pipe end portions at least one of which has a fastening portion for an external thread or an internal thread, and having a curvature radius of 0.2 mm or more for a corner R formed by a bottom surface of a thread root and a pressure-side flank surface of the thread, measured in an axial plane section of the fastening portion.
    Type: Application
    Filed: January 20, 2021
    Publication date: March 30, 2023
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Masao Yuga, Tatsuro Katsumura, Hideo Kijima
  • Publication number: 20230090536
    Abstract: A stainless steel pipe of a predetermined composition is provided that comprises N, Ti, Al, V, and Nb so as to satisfy the predetermined formula, the stainless steel pipe having an axial tensile yield strength of 757 MPa or more, an axial compressive yield strength/axial tensile yield strength ratio of 0.85 to 1.15, and a microstructure that is 20 to 80% ferrite phase by volume with the remainder containing an austenite phase, the stainless steel pipe having pipe end portions at least one of which has a fastening portion for an external thread or an internal thread, and having a curvature radius of 0.2 mm or more for a corner R formed by a bottom surface of a thread root and a pressure-side flank surface of the thread, measured in an axial plane section of the fastening portion.
    Type: Application
    Filed: January 20, 2021
    Publication date: March 23, 2023
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Masao Yuga, Tatsuro Katsumura, Hideo Kijima
  • Publication number: 20230090789
    Abstract: A stainless steel seamless pipe is provided that is a stainless steel comprising, in mass %, Cr: 11.5 to 35.0%, and Mo: 0.5 to 6.0%, and including ferrite and austenite, the stainless steel seamless pipe having a ferrite grain boundary and/or a ferrite-austenite grain boundary with a Mo concentration (mass %) that is at most 4.0 times the intragranular Mo concentration (mass %) of ferrite, or an austenite grain boundary with a Mo concentration (mass %) that is at most 4.0 times the intragranular Mo concentration (mass %) of austenite, the stainless steel seamless pipe having an axial tensile yield strength of 689 MPa or more, and an axial compressive yield strength/axial tensile yield strength ratio of 0.85 to 1.15.
    Type: Application
    Filed: December 25, 2020
    Publication date: March 23, 2023
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Masao Yuga, Tatsuro Katsumura, Hideo Kijima
  • Publication number: 20230079996
    Abstract: The seamless pipe in which a thin-walled portion in a pipe circumferential direction is formed in a pipe axial direction, in which a line segment formed by connecting one end and the other end of the thin-walled portion along a pipe surface with a shortest distance in a formation direction of the thin-walled portion is inclined at an angle ? of 5.0° or more with respect to the pipe axial direction. It is preferable that one end and the other end of the thin-walled portion are set from a region in a pipe selected with a shorter length between a length of 1.0 m in the pipe axial direction and 90% of a length in the pipe axial direction where the thin-walled portion turns once in the pipe circumferential direction.
    Type: Application
    Filed: January 18, 2021
    Publication date: March 16, 2023
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Masao Yuga, Tatsuro Katsumura, Hideo Kijima
  • Publication number: 20220388048
    Abstract: A rolling mill includes three or more rolling rolls aligned along a circumferential direction and arranged so each rotary shaft is skewed with respect to a pass line of a material to be rolled, wherein the material to be rolled made of a pipe or bar material passes between the rolling rolls while being rotated to undergo diameter reducing rolling. At least one rolling roll selected from the three or more rolling rolls is smaller in roll diameter than at least one other rolling roll. When at least one rolling roll having a relatively maximum roll diameter defined as a maximum diameter rolling roll and at least one rolling roll smaller in roll diameter than the maximum is defined as a small diameter rolling roll, the small diameter rolling roll has a roll diameter equal to or less than 90% of the roll diameter of the maximum diameter rolling roll.
    Type: Application
    Filed: September 29, 2020
    Publication date: December 8, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke SASAKI, Tatsuro KATSUMURA, Hiroki OTA
  • Publication number: 20220193745
    Abstract: Provided is a rolling straightening machine which enables outer-diameter-reducing rolling and straightening rolling of a pipe or tube material or a bar material at high speed with high accuracy. The rolling straightening machine includes at least two rollers arranged across a pass line of a pipe or tube material or a bar material, the at least two rollers having a gap therebetween, the gap being defined by an outer-diameter-reducing rolling portion having a diameter reduced from an upstream side toward a downstream side in the rolling straightening machine and a straightening rolling portion continuous from an exit side of the outer-diameter-reducing rolling portion toward a downstream side of the rolling straightening machine, the rollers having shapes which are symmetrical about the pass line in the outer-diameter-reducing rolling portion, and in the straightening rolling portion, asymmetrical to the pass line in the outer-diameter-reducing rolling portion.
    Type: Application
    Filed: March 4, 2020
    Publication date: June 23, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke SASAKI, Tatsuro KATSUMURA, Hiroki OTA
  • Publication number: 20220018007
    Abstract: Provided herein is a duplex stainless steel seamless pipe and a method for manufacturing the same. The duplex stainless steel seamless pipe has a composition comprising, in mass %, C: 0.005 to 0.08%, Si: 0.01 to 1.0%, Mn: 0.01 to 10.0%, Cr: 20 to 35%, Ni: 1 to 15%, Mo: 0.5 to 6.0%, N: 0.150 to less than 0.400%, and one, two or more selected from Ti: 0.0001 to 0.3%, Al: 0.0001 to 0.3%, V: 0.005 to 1.5%, Nb: 0.005 to less than 1.5%, and the balance being Fe and incidental impurities. The duplex stainless steel seamless pipe contains N, Ti, Al, V, and Nb so as to satisfy the following formula (1). The duplex stainless steel seamless pipe has an axial tensile yield strength of 757 MPa or more, and a ratio of 0.85 to 1.15 as a fraction of axial compressive yield strength to axial tensile yield strength. 0.150>N?(1.58Ti+2.70Al+1.58V+1.44Nb) . . . ??(1), wherein N, Ti, Al, V, and Nb represent the content of each element in mass %.
    Type: Application
    Filed: November 1, 2019
    Publication date: January 20, 2022
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ota, Kazuki Fujimura, Masao Yuga
  • Patent number: 10837073
    Abstract: A high-strength heavy-walled stainless steel seamless tube or pipe exhibiting excellent low-temperature toughness is characterized by having a chemical composition containing Cr: 15.5% to 18.0% and a steel microstructure containing a ferritic phase and a martensitic phase, wherein the maximum value of the areas of the ferrite grains in the steel microstructures in a circumferential direction cross section and an L direction (rolling direction) cross section of the steel tube or pipe is 3,000 ?m2 or less and the content of ferrite grains having areas of 800 ?m2 or less is 50% or more on an area fraction basis, where, when adjacent ferrite grains are present in the steel microstructure and the crystal misorientation between one ferrite grain and the other ferrite grain is 15° or more, the adjacent grains are assumed to be grains different from each other.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: November 17, 2020
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Yasushi Kato
  • Publication number: 20200109460
    Abstract: An apparatus line for manufacturing seamless steel pipes and tubes includes: a heating apparatus for heating a steel raw material; a piercing apparatus for piercing the heated steel raw material thus forming a hollow material; and a rolling apparatus for applying working to the hollow material to form a seamless steel pipe having a predetermined shape. A cooling apparatus is arranged on an exit side of the rolling apparatus. A heated steel raw material is worked by the rolling apparatus after being pierced by the piercing apparatus, and thereafter, using a surface temperature of a hollow piece before being cooled by the cooling apparatus as a cooling start temperature, the hollow piece is cooled to a cooling stop temperature differing by 50° C. or more from the cooling start temperature and being equal to or above 600° C. at an average cooling speed of 1.0° C./s or more in terms of an outer surface temperature.
    Type: Application
    Filed: December 10, 2019
    Publication date: April 9, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ushida, Yasushi Kato
  • Patent number: 10570471
    Abstract: An equipment line for manufacturing a seamless steel tube includes a steel heating device, a piercing device that pierces the steel into a hollow steel tube, a rolling mill that forms the hollow steel tube into a seamless steel tube having a predetermined shape, and a cooling system arranged between the heating device and the piercing device or between the piercing device and the rolling mill.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: February 25, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hideto Kimura
  • Patent number: 10562085
    Abstract: An equipment line for manufacturing heavy-walled steel products having excellent low-temperature toughness, the equipment line including a heating device, a cooling device, and a hot working device in this order. The working device includes plurality of hot working devices, and the cooling device is arranged on an entrance side of at least one of the plurality of hot working devices. Furthermore, a thermostat equipment is arranged on an exit side of the hot working device. The equipment line provides a steel product with a finer microstructure with a relatively small amount of working.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: February 18, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Yasushi Kato
  • Patent number: 10544476
    Abstract: An apparatus line for manufacturing seamless steel pipes and tubes includes: a heating apparatus for heating a steel raw material; a piercing apparatus for piercing the heated steel raw material thus forming a hollow material; and a rolling apparatus for applying working to the hollow material to form a seamless steel pipe having a predetermined shape. A cooling apparatus is arranged on an exit side of the rolling apparatus. A heated steel raw material is worked by the rolling apparatus after being pierced by the piercing apparatus, and thereafter, using a surface temperature of a hollow piece before being cooled by the cooling apparatus as a cooling start temperature, the hollow piece is cooled to a cooling stop temperature differing by 50° C. or more from the cooling start temperature and being equal to or above 600° C. at an average cooling speed of 1.0° C./s or more in terms of an outer surface temperature.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: January 28, 2020
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ushida, Yasushi Kato
  • Patent number: 10441982
    Abstract: A plug for rolling of a seamless steel pipe, the plug having an oxide layer composed of a cobalt-base oxide on a surface of a coating layer formed by coating a surface of a base metal with cobalt or a cobalt-base alloy, a method for manufacturing the plug and a method for manufacturing a seamless steel pipe using the plug.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: October 15, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Takaaki Iguchi, Tatsuro Katsumura, Hideto Kimura
  • Patent number: 10092949
    Abstract: A method of manufacturing a round steel billet by continuous casting includes a local cooling step where inhomogeneous forced cooling is applied to a cast product during the continuous casting, and a rolling reduction step where rolling reduction is applied to the cast product in the opposite directions of the polar opposites by reduction rolls in the course from the completion of solidification to the completion of the recuperation of the cast product so that rolling reduction r which is a reduction ratio of a distance between middle points of the polar opposites is set to a value exceeding 0% and 5% or less.
    Type: Grant
    Filed: November 14, 2014
    Date of Patent: October 9, 2018
    Assignee: JFE Steel Corporation
    Inventors: Tatsuro Katsumura, Hirohide Uehara, Yoichi Ito
  • Publication number: 20180023158
    Abstract: A high-strength heavy-walled stainless steel seamless tube or pipe exhibiting excellent low-temperature toughness is characterized by having a chemical composition containing Cr: 15.5% to 18.0% and a steel microstructure containing a ferritic phase and a martensitic phase, wherein the maximum value of the areas of the ferrite grains in the steel microstructures in a circumferential direction cross section and an L direction (rolling direction) cross section of the steel tube or pipe is 3,000 ?m2 or less and the content of ferrite grains having areas of 800 ?m2 or less is 50% or more on an area fraction basis, where, when adjacent ferrite grains are present in the steel microstructure and the crystal misorientation between one ferrite grain and the other ferrite grain is 15° or more, the adjacent grains are assumed to be grains different from each other.
    Type: Application
    Filed: February 20, 2015
    Publication date: January 25, 2018
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Yasushi Kato
  • Publication number: 20170335422
    Abstract: An apparatus line for manufacturing seamless steel pipes and tubes includes: a heating apparatus for heating a steel raw material; a piercing apparatus for piercing the heated steel raw material thus forming a hollow material; and a rolling apparatus for applying working to the hollow material to form a seamless steel pipe having a predetermined shape. A cooling apparatus is arranged on an exit side of the rolling apparatus. A heated steel raw material is worked by the rolling apparatus after being pierced by the piercing apparatus, and thereafter, using a surface temperature of a hollow piece before being cooled by the cooling apparatus as a cooling start temperature, the hollow piece is cooled to a cooling stop temperature differing by 50° C. or more from the cooling start temperature and being equal to or above 600° C. at an average cooling speed of 1.0° C./s or more in terms of an outer surface temperature.
    Type: Application
    Filed: October 7, 2015
    Publication date: November 23, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ushida, Yasushi Kato