Patents by Inventor Tatsuro Ochi
Tatsuro Ochi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090092516Abstract: The present invention provides spring use heat treated steel which is cold coiled, can achieve both sufficient atmospheric strength and coilability, has a tensile strength of 2000 MPa or more, and can improve the performance as a spring by heat treatment after spring fabrication, that is, high strength spring-use heat treated steel characterized by containing, by mass %, C: 0.45 to 0.9%, Si: 1.7 to 3.0%, and Mn: 0.1 to 2.0%, restricting N: to 0.007% or less, having a balance of Fe and unavoidable impurities, and satisfying, in terms of the analyzed value of the extracted residue after heat treatment, [amount of Fe in residue on 0.2 ?m filter/[steel electrolysis amount]×100?1.1.Type: ApplicationFiled: March 29, 2007Publication date: April 9, 2009Inventors: Masayuki Hashimura, Tatsuro Ochi, Takayuki Kisu, Hiroshi Hagiwara
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Publication number: 20090087337Abstract: This invention provides a case-hardening steel excellent in cold forgeability and low carburization distortion property that exhibits low deformation resistance and high limit compressibility when cold, namely, a case-hardening steel excellent in cold forgeability and low carburization distortion property comprising, in mass %, C: 0.07% to 0.3%, Si: 0.01% to 0.15%, Mn: 0.1% to 0.7%, P: 0.03% or less, S: 0.002% to 0.10%, Al: 0.01% to 0.08%, Cr: 0.7% to 1.5%, Ti: 0.01% to 0.15%, B: 0.0005% to 0.005%, N: 0.008% or less, and the balance of Fe and unavoidable impurities, and having a metallographic structure comprising 65% or greater of ferrite and 15% or less of bainite.Type: ApplicationFiled: September 27, 2007Publication date: April 2, 2009Inventors: Hajime Saitoh, Tatsuro Ochi
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Patent number: 7438771Abstract: A steel material for a high strength constant velocity joint intermediate shaft is provided. The steal material may preferably contain C: 0.46 to 0.52%, Si: 0.6 to 0.8%, Mn: 0.7 to 0.9%, S: 0.01 to 0.05%, Mo: 0.3 to 0.5%, B: 0.0005 to 0.005%, Al: 0.002 to 0.05%, and Ti: 0.02 to 0.09%, restricting N to 0.007% or less, Cr to 0.15% or less, and P to 0.02% or less. A structural percentage of bainite+martensite may be provided which is 40% or more. The steal material may have a hardness of 250 HV to 340 HV. A high strength constant velocity joint intermediate shaft made of that steel material may be provided which has a spline-vanishing part with a surface hardness of about 610 HV to 750 HV, and a ratio t/r of an effective hardened layer depth t and radius r of 0.35 to 0.55, having a flat part with a surface hardness of about 630 HV to 770 HV and a ratio t/r of 0.55 to 1.0, and having a core hardness of about 250 HV to 340 HV.Type: GrantFiled: October 13, 2005Date of Patent: October 21, 2008Assignees: Nippon Steel Corporation, Toyoda Koki Kabushiki KaishaInventors: Takashige Nagato, Tatsuro Ochi, Koji Nishi, Yuji Inagaki, Kazuyuki Ichikawa, Isashi Kashiwagi, Toshiyuki Saito
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Publication number: 20060137766Abstract: The present invention provides case-hardening steel superior in tooth surface fatigue strength and a gear using the same used for parts of automobiles, construction machines, industrial machines, etc., that is case-hardening steel superior in tooth surface fatigue strength containing, by wt %, C: 0.1 to 0.3%, Si: 1.0 to 2.0%, Mn: 0.3 to 2.0%, S: 0.005 to 0.05%, Cr: 1.0 to 2.6%, Mo: 0.8 to 4.0%, V: 0.1 to 0.3%, Al: 0.001 to 0.2%, and N: 0.003 to 0.03%, limiting P to 0.03% or less, and having as a balance iron and unavoidable impurities, and satisfies the following expression, 31Si (%)+15Mn (%)+23Cr (%)+26Mo (%)+100V (%) is 100 or more, and a gear comprised of case-hardening steel and having an X-ray diffraction half width at a depth of 50 mm from the surface of the gear of 6.4 degrees or more.Type: ApplicationFiled: December 27, 2005Publication date: June 29, 2006Inventors: Shuji Kozawa, Tatsuro Ochi, Hideo Kanisawa, Tomoko Serikawa, Koki Mizuno
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Publication number: 20060076088Abstract: A steel material for a high strength constant velocity joint intermediate shaft is provided. The steal material may preferably contain C: 0.46 to 0.52%, Si: 0.6 to 0.8%, Mn: 0.7 to 0.9%, S: 0.01 to 0.05%, Mo: 0.3 to 0.5%, B: 0.0005 to 0.005%, Al: 0.002 to 0.05%, and Ti: 0.02 to 0.09%, restricting N to 0.007% or less, Cr to 0.15% or less, and P to 0.02% or less. A structural percentage of bainite+martensite may be provided which is 40% or more. The steal material may have a hardness of 250 HV to 340 HV. A high strength constant velocity joint intermediate shaft made of that steel material may be provided which has a spline-vanishing part with a surface hardness of about 610 HV to 750 HV, and a ratio t/r of an effective hardened layer depth t and radius r of 0.35 to 0.55, having a flat part with a surface hardness of about 630 HV to 770 HV and a ratio t/r of 0.55 to 1.0, and having a core hardness of about 250 HV to 340 HV.Type: ApplicationFiled: October 13, 2005Publication date: April 13, 2006Inventors: Takashige Nagato, Tatsuro Ochi, Koji Nishi, Yuji Inagaki, Kazuyuki Ichikawa, Isashi Kashiwagi, Toshiyuki Saito
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Patent number: 6866724Abstract: A bar or wire product for use in cold forging, characterized in that it comprises a steel having the chemical composition, in mass %: C: 0.1 to 0.6%, Si: 0.01 to 0.5%, Mn: 0.2 to 1.7%, S: 0.001 to 0.15%, Al: 0.015 to 0.05%, N: 0.003 to 0.025%, P: 0.035% or less, O: 0.003% or less and balance: Fe and inevitable impurities, and it has, in the region from the surface thereof to the depth of the radius thereof×0.15, a structure wherein ferrite accounts for 10 area % or less and the balance is substantially one or more of martensite, bainite and pearlite, and the average hardness in the region from the depth of the radius thereof×0.5 to the center thereof is less than that of the surface layer thereof by 20 or more of HV; and a method for producing the bar or wire product.Type: GrantFiled: December 22, 2000Date of Patent: March 15, 2005Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
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Patent number: 6660105Abstract: A case hardening steel having good-grain coarsening prevention properties during carburization. The steel comprises, by weight, 0.1 to 0.4%. C, 0.02 to 1.3% Si, 0.3 to 1.8% Mn, 0.001 to 0.15% S, 0.015 to 0.04% Al, 0.005 to 0.04% Nb, 0.006 to 0.020% N, one, two or more selected from 0.4 to 1.8% Cr, 0.02 to 1.0% Mo, 0.1 to 3.5% Ni, 0.03 to 0.5% V, and in which P is limited to not more than 0.025%, Ti is limited to not more than 0.010%, and O is limited to not more than 0.0025%, with the balance being iron and unavoidable impurities, the steel being characterized in that, following hot rolling, the steel has a Nb(CN) precipitation amount of not less than 0.005% and an AlN precipitation amount that. is limited to not more than 0.005%.Type: GrantFiled: May 19, 1999Date of Patent: December 9, 2003Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Manabu Kubota
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Patent number: 6602359Abstract: The present invention provides a steel bar or wire rod for cold forging excellent in ductility after spheroidizing annealing and capable of preventing the occurrence of cracking in the steel material during cold forging, which cracking has so far been a problem when manufacturing machine structural components by cold forging, and a method to produce the same. Specifically, a steel bar or wire rod for cold forging according to the present invention has a chemical composition comprising, in mass, 0.1 to 0.65% of C, 0.01 to 0.5% of Si, 0.2 to 1.7% of Mn, 0.001 to 0.15% of S, 0.015 to 0.1% of Al, 0.0005 to 0.007% of B, and the restricted elements of 0.035% or less of P, 0.01% or less of N and 0.003% or less of O, with the balance consisting of Fe and unavoidable impurities, and is characterized in that: the area percentage of ferrite structure is 10% or less at the portion from the surface to the depth of 0.Type: GrantFiled: August 22, 2001Date of Patent: August 5, 2003Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
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Patent number: 6602358Abstract: Disclosed are an outer race for a constant velocity joint, having improved anti-flaking properties and shaft strength, and a process for producing the same. The outer race for a constant velocity joint includes a cup and a serration and comprises by weight carbon: 0.45 to 0.59%, silicon: 0.15 to 0.4%, manganese: 0.15 to 0.45%, sulfur: 0.005 to 0.15%, molybdenum: 0.1 to 0.35%, boron: 0.0005 to 0.005%, aluminum: 0.015 to 0.05%, and titanium: 0.015 to 0.03%, the proportion of the effective case depth in track grooves of the cup being 0.25 to 0.45 in terms of the ratio of the effective case depth t to the wall thickness of the cup w, t/w, the proportion of the effective case depth of the involute serration in its end being 0.20 to 0.50 in terms of the ratio of the effective case depth t to the radius r, t/r. The involute serration in its end preferably has a former austenite grain size of not less than 8 in terms of the grain size number specified in JIS (Japanese Industrial Standards).Type: GrantFiled: November 18, 1999Date of Patent: August 5, 2003Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Tatsuro Ochi, Hideo Kanisawa, Kenichiro Naito, Joji Tamura, Masayoshi Saga
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Publication number: 20030075250Abstract: A bar or wire product for use in cold forging, characterized in that it comprises a steel having the chemical composition, in mass %: C: 0.1 to 0.6%, Si: 0.01 to 0.5%, Mn: 0.2 to 1.7%, S: 0.001 to 0.15%, Al: 0.015 to 0.05%, N: 0.003 to 0.025%, P: 0.035% or less, O: 0.003% or less and balance: Fe and inevitable impurities, and it has, in the region from the surface thereof to the depth of the radius thereof×0.15, a structure wherein ferrite accounts for 10 area % or less and the balance is substantially one or more of martensite, bainite and pearlite, and the average hardness in the region from the depth of the radius thereof×0.5 to the center thereof is less than that of the surface layer thereof by 20 or more of HV; and a method for producing the bar or wire product.Type: ApplicationFiled: June 21, 2002Publication date: April 24, 2003Inventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
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Patent number: 6551419Abstract: The present invention provides a hot rolled steel wire rod or bar for machine structural use having, in the as-hot-rolled condition, cold workability equal to that of the conventional wire rods or bars softened through annealing after hot rolling, and a method to produce the same: and relates to a hot rolled steel wire rod or bar for machine structural use, characterized in that; the wire rod or bar is made from a steel consisting of, in weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si, 0.3 to 1.5% of Mn, and the balance comprising Fe and unavoidable impurities and containing strengthening elements as required; its microstructure consists of ferrite and pearlite; its ferrite crystal grain size number defined under Japanese Industrial Standard (JIS) G 0552 is 11 or higher; and a granular carbide 2 &mgr;m or less in circle-equivalent diameter and having an aspect ratio of 3 or less accounts for a percentage area of 3 to 15%.Type: GrantFiled: July 6, 2001Date of Patent: April 22, 2003Assignee: Nippon Steel CorporationInventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
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Patent number: 6547890Abstract: The present invention provides a steel wire rod for cold forging which can be spheroidizing-annealed in an as hot-rolled state without requiring preliminary drawing and can have high ductility after the spheroidizing annealing, and a method to produce the same: and is characterized in that; the steel contains, by weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si and 0.3 to 1.5% of Mn, with the balance consisting of Fe and unavoidable impurities, and further contains hardening elements as required; and the steel has a prior austenite grain size number, defined under Japanese Industrial Standard (JIS) G 0551, of 11 or higher, the amount of diffusible hydrogen in the steel measured by the programmed temperature gas chromatography being 0.2 ppm or less, and the hardness being Hv 250 to 700.Type: GrantFiled: April 10, 2001Date of Patent: April 15, 2003Assignee: Nippon Steel CorporationInventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
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Publication number: 20030015264Abstract: The present invention provides a hot rolled steel wire rod or bar for machine structural use having, in the as-hot-rolled condition, cold workability equal to that of the conventional wire rods or bars softened through annealing after hot rolling, and a method to produce the same: and relates to a hot rolled steel wire rod or bar for machine structural use, characterized in that; the wire rod or bar is made from a steel consisting of, in weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si, 0.3 to 1.5% of Mn, and the balance comprising Fe and unavoidable impurities and containing strengthening elements as required; its microstructure consists of ferrite and pearlite; its ferrite crystal grain size number defined under Japanese Industrial Standard (JIS) G 0552 is 11 or higher; and a granular carbide 2 &mgr;m or less in circle-equivalent diameter and having an aspect ratio of 3 or less accounts for a percentage area of 3 to 15%.Type: ApplicationFiled: July 6, 2001Publication date: January 23, 2003Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
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Patent number: 6488787Abstract: A machine structural steel bar or wire having a softening degree of at least that of the conventional spheroidization-annealed steel material, excellent hardenability, and improved cold workability, comprising 0.1 to 0.5 wt % of C, 0.01 to 0.15 wt % of Si, 0.2 to 1.7 wt % of Mn, 0.0005 to 0.05 wt % of Al, 0.005 to 0.07 wt % of Ti, 0.0003 to 0.007 wt % of B, 0.002 to 0.02 wt % of N and the balance of Fe and unavoidable impurities, the unavoidable impurities including up to 0.02 wt % of P and up to 0.003 wt % of O, and having a microstructure comprising ferrite and spheroidal carbides, the ferritic grain size number according to JIS G0522 of the ferrite being at least No. 8 and the number of the spheroidal carbides per unit area mm2 being up to 1.5×106×C wt %.Type: GrantFiled: February 15, 2001Date of Patent: December 3, 2002Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Hideo Kanisawa, Manabu Kubota, Koji Adachi, Ryuichi Seki
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Patent number: 6475306Abstract: The present invention provides a hot rolled steel wire rod or bar for machine structural use having, even when a spheroidizing annealing time is reduced, cold workability equal to that of the wire rods or bars treated through conventional spheroidizing annealing of a long treatment time, as a result of controlling a metallographic structure, and a method to produce the same: and relates to a hot rolled steel wire rod or bar for machine structural use, characterized in that; the wire rod or bar is made from a steel consisting of, in weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si, 0.3 to 1.Type: GrantFiled: April 10, 2001Date of Patent: November 5, 2002Assignee: Nippon Steel CorporationInventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
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Patent number: 6383311Abstract: Disclosed are a high strength drive shaft and a process for producing the same. The high strength drive shaft comprises as a steel material, by weight, carbon: 0.48 to 0.58%, silicon: 0.01 to 0.15%, manganese: 0.35 to 0.75%, sulfur: 0.005 to 0.15%, molybdenum: 0.1 to 0.35%, boron 0.0005 to 0.005%, aluminum: 0.015 to 0.05%, and titanium: 0.02 to 0.08%, the proportion of the effective case depth of an involute serration in its end of the drive shaft being 0.3 to 0.7 in terms of the ratio of the effective case depth t to the radius r, t/r. The involute serration in its end preferably has a former austenite grain size of not less than 8 in terms of the grain size number specified in JIS (Japanese Industrial Standards). A steel comprising the above constituents and having a hardness of 85 to 95 HRB is machined and form rolled into a shaft, and the shaft is induction hardened and then tempered at 120 to 200° C. to produce the high strength drive shaft.Type: GrantFiled: November 18, 1999Date of Patent: May 7, 2002Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Tatsuro Ochi, Hideo Kanisawa, Kenichiro Naito, Joji Tamura, Masayoshi Saga
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Publication number: 20020040744Abstract: The present invention provides a steel wire rod for cold forging which can be spheroidizing-annealed in an as hot-rolled state without requiring preliminary drawing and can have high ductility after the spheroidizing annealing, and a method to produce the same: and is characterized in that; the steel contains, by weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si and 0.3 to 1.5% of Mn, with the balance consisting of Fe and unavoidable impurities, and further contains hardening elements as required; and the steel has a prior austenite grain size number, defined under Japanese Industrial Standard (JIS) G 0551, of 11 or higher, the amount of diffusible hydrogen in the steel measured by the programmed temperature gas chromatography being 0.2 ppm or less, and the hardness being Hv 250 to 700.Type: ApplicationFiled: April 10, 2001Publication date: April 11, 2002Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
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Patent number: 6261388Abstract: A cold forging steel excellent in grain coarsening prevention and delayed fracture resistance and method of producing the same are provided that enable omission of a step of annealing or spheroidization annealing before cold forging and improvement of delayed fracture resistance of a high-strength component used with a heat-treated surface. The cold forging steel is a steel of a specified composition having dispersed in the matrix thereof particles of not greater than 0.2 &mgr;m diameter of one or more of TiC, Ti(CN), NbC, Nb(CN) and (Nb, Ti)(CN) in a total number of not less than 20/100 &mgr;m2. The method of producing a cold forging steel includes the steps of heating this steel to not lower than 1050° C., hot-rolling the steel into steel wire or steel bar, and slowly cooling the steel at a cooling rate of not greater than 2 C./s during cooling to a temperature not higher than 600° C. to obtain a steel having dispersed in the matrix thereof particles of not greater than 0.Type: GrantFiled: May 18, 1999Date of Patent: July 17, 2001Assignee: Nippon Steel CorporationInventors: Manabu Kubota, Tatsuro Ochi, Hideo Kanisawa, Atsushi Murakami, Masao Ishida
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Patent number: 5725690Abstract: This invention aims at providing a induction hardened bearing steel which can produce bearing parts at a low cost and can provide excellent rolling fatigue characteristics, the present invention provides a long life high-frequency-hardened bearing steel comprising, in terms of percent by weight, 0.45 to 0.7% of C, 0.05 to 1.7% of Si, 0.35 to 2.0% of Mn, 0.001 to 0.03% of S, 0.01 to 0.07% of Al 0.003 to 0.015% of N, 0.0005 to 0.03% of T.Mg, 0.005 to 1.2% of Mo, a specific amount of at least one member selected from the group consisting of Cr, Ni, V, Nb and B, and more than 0.025% of P, and not more than 0.004% of Ti and not more than 0.002% of T.O, wherein a number ratio of Mg type oxides contained in the steel is at least 0.8.Type: GrantFiled: July 18, 1996Date of Patent: March 10, 1998Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Yuji Kawauchi
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Patent number: 5705124Abstract: The present invention is intended to provide a high carbon bearing steel, for bearing parts, excellent in rolling fatigue characteristics. A high carbon bearing steel having a long life comprising 0.70 to 1.20% of C, 0.15 to 1.70% of Si, 0.15 to 1.20% of Mn, 0.50 to 2.00% of Cr, 0.05 to 1.50% of Mo, 0.001 to 0.03% of S, 0.010 to 0.05% of Al, 0.003 to 0.015% of N, 0.0005 to 0.0300% of total Mg, up to 0.025% of P, up to 0.0040% of Ti, up to 0.0015% of total oxygen, one or at least two elements selected from V, Nb and Ni in specific amounts, and having a number ratio of Mg oxides contained therein of at least 0.8.Type: GrantFiled: January 31, 1996Date of Patent: January 6, 1998Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Yuji Kawauchi