Patents by Inventor Tatsushi Sato

Tatsushi Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120234797
    Abstract: A corrosion preventing apparatus including: a water purifying part that includes a hydrogen-ion form resin and a hydroxy-ion form resin; an anticorrosive part that includes a cation form resin and an anion form resin having anticorrosive ions supported thereon; a conductivity measuring part that measures a measured value of conductivity of a machining liquid; and a control part that controls a flow of the machining liquid to the water purifying part and the anticorrosive part on the basis of the conductivity measuring part; wherein the control part performs control on the basis of predetermined first and second conductivities and the measured value measured by the conductivity measuring part.
    Type: Application
    Filed: December 4, 2009
    Publication date: September 20, 2012
    Applicants: RYODEN KOKI ENGINEERING CO., LTD., MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hisakatsu Kawarai, Hironori Kuriki, Jyunji Tanimura, Tamayo Ohata, Tatsushi Sato, Takashi Yuzawa
  • Patent number: 8258420
    Abstract: A wire electrical discharge machining apparatus includes a unit capable of separately opening and closing each of a high impedance path and a low impedance path, a unit that sets an open/close pattern in which a combination of closing one of the feeding paths and opening another one of the feeding paths is designated for switching power feeding between the high impedance path and the low impedance path, a unit that changes pulse energy per feeding pulse in a present feeding path to reduce a difference in discharge pulse energy applied to an inter-electrode gap from a machining power supply between at a time of high-impedance-path feeding and at a time of low-impedance-path feeding, and a unit that controls opening and closing of the path open/close unit in accordance with the changed open/close pattern.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: September 4, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yasuo Onodera, Tatsushi Sato, Takashi Hashimoto, Hisashi Yamada, Koichiro Hattori, Yoshikazu Ukai
  • Publication number: 20120217224
    Abstract: A wire electric discharge machining apparatus is constructed in such a manner as to include: a wire electrode having a plurality of cutting wire portions that are separated from one another in parallel and are opposed to a workpiece; a machining power supply that generates a pulsed machining voltage; a plurality of power feed contact units that are electrically connected to the cutting wire portions and apply the machining voltage between the cutting wire portions and the workpiece; and a nozzle that ejects machining liquid from an ejection opening toward an electrode gap along the cutting wire portions.
    Type: Application
    Filed: June 23, 2010
    Publication date: August 30, 2012
    Applicant: Mitsubishi Electric Corporation
    Inventors: Hidetaka Miyake, Tatsushi Sato, Kazuhiko Fukushima
  • Publication number: 20120152906
    Abstract: A wire electric discharge machining apparatus includes guide rollers and a single electrode wire that is wrapped around each of the guide rollers to form cut wire portions that are spaced from one another between pairs of the guide rollers. A processing power supply feeds electric power to the individual cut wire portions through a power feed element. A high frequency insulator includes wound coils of the electrode wire that are located between adjacent cut wire portions, and cores which close respective magnetic circuits of the individual coils. The magnetic circuits are magnetically insulated from one another. The power feed element is arranged between the individual cut wire portions and the individual coils, and the individual cut wire portions are insulated from one another at high frequencies by the individual coils. Voltages are impressed on the individual cut wire portions independently, so discharges can be generated simultaneously, in parallel.
    Type: Application
    Filed: February 24, 2012
    Publication date: June 21, 2012
    Applicant: Mitsubishi Electric Corporation
    Inventor: Tatsushi SATO
  • Patent number: 8188401
    Abstract: A wire electric discharge machining apparatus includes guide rollers and a single electrode wire that is wrapped around each of the guide rollers to form cut wire portions that are spaced from one another between pairs of the guide rollers. A processing power supply feeds electric power to the individual cut wire portions through a power feed element. A high frequency insulator includes wound coils of the electrode wire that are located between adjacent cut wire portions, and cores which close respective magnetic circuits of the individual coils. The magnetic circuits are magnetically insulated from one another. The power feed element is arranged between the individual cut wire portions and the individual coils, and the individual cut wire portions are insulated from one another at high frequencies by the individual coils. Voltages are impressed on the individual cut wire portions independently, so discharges can be generated simultaneously, in parallel.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: May 29, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventor: Tatsushi Sato
  • Publication number: 20120103943
    Abstract: A wire electric discharge machining apparatus that performs an electric discharge machining by applying a pulse voltage between a wire electrode (1) and a workpiece (2), the wire electric discharge machining apparatus including, a machining speed detection unit (14) that detects relative machining speed of the workpiece (2) and the wire electrode (1); a machining energy calculation unit (13) that calculates machining energy of a discharge pulse; a board thickness calculation unit (12) that calculates a board thickness of the workpiece (4) based on the machining speed detected by the machining speed detection unit (14) and the machining energy calculated by the machining energy calculation unit (13); a stationary state determination unit (16) that determines whether the machining is in a stationary state from a machining state during the machining, after the machining condition is switched in accordance with a board thickness of the workpiece (4) calculated by the board thickness calculation unit (12); and a m
    Type: Application
    Filed: July 7, 2009
    Publication date: May 3, 2012
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yasuo Onodera, Takahiro Shiozawa, Tatsushi Sato
  • Patent number: 8138442
    Abstract: Provided are a wire electric discharge machining method for poorly conductive materials, such as solar cell silicon, and a semiconductor wafer manufacturing method and a solar battery cell manufacturing method based on the wire electric discharge machining method. Electrical discharge machining of a high volume resistivity, hard and brittle materials, having a volume resistivity that is equal to or higher than 0.5 ?·cm and equal to or lower than 5 ?·cm is performed by applying a pulse voltage having a pulse width that is equal to or higher than 1 ?sec and equal to or lower than 4 ?sec and having a peak current at the time of machining a wire electrode that is equal to or higher than 10A and equal to or lower than 50A to a wire electrode and generating a discharge pulse between the wire electrode and a subject to be machined.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: March 20, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tatsushi Sato, Yoshihito Imai, Teiji Takahashi, Takeshi Sakata, Tomoko Sendai, Yoichiro Nishimoto, Shigeru Matsuno, Takeyuki Maegawa, Takaaki Iwata
  • Patent number: 8093526
    Abstract: A wire electric discharge machine includes a wire electrode; a machining power supply that supplies a machining current to between the wire electrode and a workpiece. The machine further includes a first power feed contact and a second power feed contact that respectively feed power to the wire electrode; a first machining-current loop in which a first machining current flows from the first power feed contact toward the workpiece; a second machining-current loop in which a second machining current flow from the second power feed contact toward the workpiece; an impedance switching circuit that is provided in at least any one of the first machining-current loop and the second machining-current loop; and a control unit that controls a flow ratio of the first machining current and the second machining current by changing an impedance of the impedance switching circuit.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: January 10, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Takashi Hashimoto, Yasuo Onodera, Tatsushi Sato, Koichiro Hattori, Hisashi Yamada
  • Patent number: 8003911
    Abstract: A machining-energy calculating unit accumulates a discharge current value for each discharge position to calculate a machining energy in a certain time period from the present time to the past time. An energy-distribution changing unit determines the presence or absence of imbalance in the energy by obtaining a machining energy distribution in an up-down direction of the machining gap based on the machining energy, and when there is imbalance, the energy-distribution changing unit produces a new open/close pattern in which a machining energy distribution that eliminates the imbalance. Power feeding is then performed based on the new open/close pattern.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: August 23, 2011
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yasuo Onodera, Tatsushi Sato, Takashi Hashimoto, Hisashi Yamada, Koichiro Hattori, Yoshikazu Ukai
  • Publication number: 20110114604
    Abstract: An electric discharge machining apparatus includes: electrodes the total quantity of which is equal to N; an alternating-current power source; and capacitors the total quantity of which is equal to N. The alternating-current power source applies an alternating voltage commonly to the electrodes. One end of each of the capacitors is connected to a corresponding one of the electrodes, whereas the other ends of the capacitors are commonly connected to the alternating-current power source.
    Type: Application
    Filed: July 23, 2009
    Publication date: May 19, 2011
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Taichiro Tamida, Takashi Hashimoto, Akihiko Iwata, Tatsushi Sato
  • Publication number: 20110100959
    Abstract: Based on a discharging gap value and machining allowance value stored in a corner-control-information storing means 20, a speed-ratio calculating means 23 being a machining-volume calculating means calculates machining volumes of a straight line portion and a corner portion to calculate a volume ratio therebetween. A corner-portion-speed calculating means 24 calculates a machining feed speed at the corner portion based on a volume ratio calculated by the speed-ratio calculating means 23, and then outputs to a servo amplifier 8 on the basis of the length of a pre-corner section outputted by a pre-corner-section calculating means 21 and the length of a post-corner section outputted by a post-corner-section calculating means 22, instructions about machining feed speeds from entering the pre-corner section till getting out of the post-corner section.
    Type: Application
    Filed: July 3, 2008
    Publication date: May 5, 2011
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yasuo Onodera, Tamayo Ohata, Tatsushi Sato, Hidetaka Miyake, Takashi Yuzawa, Atsushi Taneda
  • Publication number: 20110092053
    Abstract: A wire machining method includes: a wire electrode set as cutting wires provided in parallel with a distance between the cutting wires of which a predetermined regional part faces a workpiece; a machining power source that generates a pulse-shaped machining voltage; and plural feeder units that are electrically connected to the plural cutting wires respectively of the wire electrode and supply the machining voltage between the cutting wires and the workpiece respectively. The feeder units are arranged such that a direction of a current passed to at least a part of the cutting wires becomes a direction different from a direction of a current passed to other cutting wires.
    Type: Application
    Filed: June 16, 2009
    Publication date: April 21, 2011
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hidetaka Miyake, Tatsushi Sato
  • Patent number: 7928337
    Abstract: A wire-discharge machining apparatus controls a short circuit between a wire electrode and a workpiece and wire-breakage, and makes it easy to improve productivity, by performing power supply control to mix an upper-side power supply state in which a high-frequency pulse voltage is applied from an upper-side power supplying unit, a lower-side power supply state in which the high-frequency pulse voltage is applied from a lower-side power supplying unit, and a both-sides power supply state in which the high-frequency pulse voltage is applied to the wire electrode from both power supplying units in synchronization with each other during a period of electric discharge machining.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: April 19, 2011
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yasuo Onodera, Tatsushi Sato, Yoshikazu Ukai, Takashi Hashimoto, Koichiro Hattori, Hisashi Yamada
  • Publication number: 20100224596
    Abstract: In a wire electrical discharge machining apparatus, an upper main-discharge power supply is connected between an upper conducting terminal and a workpiece using an upper main-feeder line capable of configuring outward and homeward paths, and a lower main-discharge power supply is connected between a lower conducting terminal and the workpiece using a lower main-feeder line capable of configuring outward and homeward paths. Moreover, a sub-discharge power supply is connected between the upper conducting terminal and the workpiece and between the lower conducting terminal and the workpiece using an upper and a lower sub-feeder lines that have higher impedances than the impedances of the upper and the lower main-feeder lines and can configure outward and homeward paths.
    Type: Application
    Filed: October 24, 2006
    Publication date: September 9, 2010
    Applicant: Mitsubishi Electric Corporation
    Inventors: Takashi Hashimoto, Yasuo Onodera, Tatsushi Sato, Koichiro Hattori, Hisashi Yamada
  • Publication number: 20100133237
    Abstract: A wire-discharge machining apparatus controls a short circuit between a wire electrode and a workpiece and wire-breakage, and makes it easy to improve productivity, by performing power supply control to mix an upper-side power supply state in which a high-frequency pulse voltage is applied from an upper-side power supplying unit, a lower-side power supply state in which the high-frequency pulse voltage is applied from a lower-side power supplying unit, and a both-sides power supply state in which the high-frequency pulse voltage is applied to the wire electrode from both power supplying units in synchronization with each other during a period of electric discharge machining.
    Type: Application
    Filed: October 24, 2006
    Publication date: June 3, 2010
    Applicant: Mitsubishi Electric Corporation
    Inventors: Yasuo Onodera, Tatsushi Sato, Yoshikazu Ukai, Takashi Hashimoto, Koichiro Hattori, Hisashi Yamada
  • Publication number: 20100084378
    Abstract: A machining-energy calculating unit accumulates a discharge current value for each discharge position to calculate a machining energy in a certain time period from the present time to the past time. An energy-distribution changing unit determines the presence or absence of imbalance in the energy by obtaining a machining energy distribution in an up-down direction of the machining gap based on the machining energy, and when there is imbalance, the energy-distribution changing unit produces a new open/close pattern in which a machining energy distribution that eliminates the imbalance. Power feeding is then performed based on the new open/close pattern.
    Type: Application
    Filed: October 24, 2006
    Publication date: April 8, 2010
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yasuo Onodera, Tatsushi Sato, Takashi Hashimoto, Hisashi Yamada, Koichiro Hattori, Yoshikazu Ukai
  • Publication number: 20100012626
    Abstract: A wire electrical discharge machining apparatus includes a unit capable of separately opening and closing each of a high impedance path and a low impedance path, a unit that sets an open/close pattern in which a combination of closing one of the feeding paths and opening another one of the feeding paths is designated for switching power feeding between the high impedance path and the low impedance path, a unit that changes pulse energy per feeding pulse in a present feeding path to reduce a difference in discharge pulse energy applied to an inter-electrode gap from a machining power supply between at a time of high-impedance-path feeding and at a time of low-impedance-path feeding, and a unit that controls opening and closing of the path open/close unit in accordance with the changed open/close pattern.
    Type: Application
    Filed: October 24, 2006
    Publication date: January 21, 2010
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yasuo Onodera, Tatsushi Sato, Takashi Hashimoto, Hisashi Yamada, Koichiro Hattori, Yoshikazu Ukai
  • Publication number: 20090314747
    Abstract: A wire electric discharge machine includes a wire electrode; a machining power supply that supplies a machining current to between the wire electrode and a workpiece; a first power feed contact and a second power feed contact that respectively feed power to the wire electrode; a first machining-current loop that lets a first machining current to flow from the first power feed contact toward the workpiece; a second machining-current loop that lets a second machining current to flow from the second power feed contact toward the workpiece; an impedance switching circuit that is provided in at least any one of the first machining-current loop and the second machining-current loop; and a control unit that controls a flow ratio of the first machining current and the second machining current by changing an impedance of the impedance switching circuit.
    Type: Application
    Filed: October 24, 2006
    Publication date: December 24, 2009
    Applicant: Mitsubishi Electric Corporation
    Inventors: Takashi Hashimoto, Yasuo Onodera, Tatsushi Sato, Koichiro Hattori, Hisashi Yamada
  • Publication number: 20090212026
    Abstract: Provided are a wire electric discharge machining method for poorly conductive materials, such as solar cell silicon, and a semiconductor wafer manufacturing method and a solar battery cell manufacturing method based on the wire electric discharge machining method. Electrical discharge machining of a high volume resistivity, hard and brittle materials, having a volume resistivity that is equal to or higher than 0.5 ?·cm and equal to or lower than 5 ?·cm is performed by applying a pulse voltage having a pulse width that is equal to or higher than 1 ?sec and equal to or lower than 4 ?sec and having a peak current at the time of machining a wire electrode that is equal to or higher than 10A and equal to or lower than 50A to a wire electrode and generating a discharge pulse between the wire electrode and a subject to be machined.
    Type: Application
    Filed: November 16, 2005
    Publication date: August 27, 2009
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsushi Sato, Yoshihito Imai, Teiji Takahashi, Takeshi Sakata, Tomoko Sendai, Yoichiro Nishimoto, Shigeru Matsuno, Takeyuki Maegawa, Takaaki Iwata
  • Publication number: 20090134126
    Abstract: In an electric-discharge machining apparatus for controlling a machining axis so that an average voltage Vg during a predetermined sampling time Ts agrees with a servo standard voltage SV, the apparatus includes: an electric power supplier 9 for supplying electric power between electrodes of a tool electrode 8 and a target W to be machined; an electric-discharge detector 13 for detecting the waveform of electric discharge generating between the electrodes based on the electric power supplied by the electric power supplier 9; an electric-discharge generation counter 14 for counting in response to the waveform an electric-discharge generation count Nd during the predetermined sampling time Ts; a calculator 12 for calculating an estimation average voltage Vgs between the electrodes based on the electric-discharge generation count Nd; and an electrode-position controller 10 for controlling the machining axis so that the estimation average voltage Vgs calculated by the calculator 12 agrees with the servo standard
    Type: Application
    Filed: January 29, 2004
    Publication date: May 28, 2009
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hidetaka Katougi, Tatsushi Sato, Shingo Chida