Abstract: One embodiment of a credential manufacturing device comprises a first hopper, a first processing path, a first processing device, a substrate shuttle and a shuttle drive. The first hopper is configured to contain a plurality of card substrates and includes an output port. The first processing device is in the first processing path and is configured to perform a first process on individual card substrates in the first processing path. The substrate shuttle is positioned between the first hopper and the first processing path and is configured to receive individual card substrates from the output port of the first hopper, transport received card substrates along a shuttle path, and deliver received card substrates to the first processing path. The shuttle drive is configured to drive movement of the substrate shuttle along the shuttle path.

Abstract: A ribbon cartridge for use in a credential production device is disclosed. The ribbon cartridge includes a take-up spool, a supply spool and a ribbon wound on the supply and take-up spools. The supply spool includes a loaded condition, in which a majority of the ribbon is wound on the supply spool and a minority of the ribbon is wound on the take-up spool. The take-up spool includes a loaded condition, in which a majority of the ribbon is wound on the take-up spool and a minority of the ribbon is wound on the supply spool. The ribbon wound on the supply spool in the loaded condition extends into the space occupied by the ribbon wound on the take-up spool when the take-up spool is in the loaded condition.

Abstract: A card printer comprises a print platen, a first support, a printhead, and a biasing component. The first support is moveable, relative to the platen, between print and withdrawn positions. The printhead is moveably mounted to the first support for movement between a forward position and a floating position relative to the first support. The biasing component is configured to apply a biasing force to bias the printhead toward the forward position.

Abstract: A credential production device is provided. The credential production device includes a card holder. The card holder includes a housing having a base and a card press. The card press is configured to apply a load to a top card of a stack of cards supported above the base. The load includes a perpendicular load component oriented perpendicularly to the base and having a magnitude that increases as a thickness of the stack of cards decreases.

Abstract: A card printer comprises a print platen, a first support, a printhead, and a biasing component. The first support is moveable, relative to the platen, between print and withdrawn positions. The printhead is moveably mounted to the first support for movement between a forward position and a floating position relative to the first support. The biasing component is configured to apply a biasing force to bias the printhead toward the forward position.

Abstract: A credential production device includes a unitary frame formed of plastic, a first processing component and a second processing component. The unitary frame includes a rear wall, a pair of side walls extending from opposing sides of the rear wall, a top wall extending from a top side of the rear wall and coupled to the side walls, a bottom wall extending from a bottom side of the rear wall and coupled to the side walls, a first device registration member and a second device registration member. The rear wall, the side walls, the top wall and the bottom wall define an interior cavity and an opening to the interior cavity. The first processing component includes a first frame registration member that is configured to cooperate with the first device registration member to place the first processing component in a known position relative to the unitary frame and the second device registration member.

Abstract: A credential printing device is provided. The credential printing device includes a credential substrate transport, a transfer ribbon and a transfer roller. The credential substrate transport is configured to feed a credential substrate along a processing path. The transfer ribbon is adjacent to the processing path. The transfer roller is positioned below the processing path and is configured to transfer an image from the transfer ribbon to a bottom surface of the credential substrate in the processing path.

Abstract: A credential production device is disclosed. The credential production device includes a frame, a support member and a credential processing device component. The support member is coupled to the frame and includes a first portion cantilevered from the frame. The credential processing device component is coupled to the first portion of the support member.

Abstract: A ribbon cartridge for use in a credential production device is disclosed. The ribbon cartridge includes a take-up spool, a supply spool and a ribbon wound on the supply and take-up spools. The supply spool includes a loaded condition, in which a majority of the ribbon is wound on the supply spool and a minority of the ribbon is wound on the take-up spool. The take-up spool includes a loaded condition, in which a majority of the ribbon is wound on the take-up spool and a minority of the ribbon is wound on the supply spool. The ribbon wound on the supply spool in the loaded condition extends into the space occupied by the ribbon wound on the take-up spool when the take-up spool is in the loaded condition.

Abstract: A credential production device is disclosed. The credential production device includes a frame and a printhead assembly. The printhead assembly includes a support member, a pivotable coupling, a printhead and an actuation mechanism. The support member has a first end and a second end. The pivotable coupling attaches the first end of the support member to the frame. The printhead is coupled to the second end of the support member. The actuation mechanism is coupled to the support member between the first end and the second end. The actuation mechanism is configured to pivot the support member about the frame to move the printhead form an idle position to a print position.

Abstract: A method of feeding substrates in a credential production device is provided. A substrate transport has first and second feed rollers displaced along a substrate feed path. A substrate holder containing at least a first substrate engages the first feed roller and a second substrate lies on the first substrate. The first feed roller driven such that the first substrate is fed out of the substrate holder in a forward direction along the substrate feed path. Movement of the second substrate is restricted in the forward direction along the substrate feed path using the first feed roller after the first substrate separates from the first feed roller. The first substrate is fed along the substrate feed path using the second feed roller.

Abstract: A credential production device is provided. The credential production device includes a card holder. The card holder includes a housing having a base and a card press. The card press is configured to apply a load to a top card of a stack of cards supported above the base. The load includes a perpendicular load component oriented perpendicularly to the base and having a magnitude that increases as a thickness of the stack of cards decreases.

Abstract: A swing arm assembly includes a swing frame, a laminating roller, and a motor. The swing frame is rotatably mountable to a frame of a card laminator for pivotal movement relative to the frame between open and closed positions. The laminating roller is movably mounted to the swing frame. The motor is mounted to the swing frame and is configured to drive a roller actuator to move the laminating roller relative to the swing frame between a laminating position and a recessed position.

Abstract: An identification card manufacturing system that includes first and second identification card manufacturing device modules and a unification mounting. The first identification card manufacturing device module includes a first card transport mechanism and an output, through which the card transport mechanism is configured to discharge individual cards. The second identification card manufacturing device module includes a second card transport mechanism and an input, at which the second card transport mechanism is configured to receive cards. The unification mounting positions the output of the first device module in card handoff alignment with the input of the second device module.

Abstract: A heat shield for use in a laminator having a laminating roller includes a movable shield member. The heat shield has a retracted position in which a laminating side of the laminating roller is exposed. Additionally, the heat shield has a shielding position in which the shield member covers the laminating side of the laminating roller.

Abstract: A swing arm assembly includes a swing frame, a laminating roller, and a motor. The swing frame is rotatably mountable to a frame of a card laminator for pivotal movement relative to the frame between open and closed positions. The laminating roller is movably mounted to the swing frame. The motor is mounted to the swing frame and is configured to drive a roller actuator to move the laminating roller relative to the swing frame between a laminating position and a recessed position.

Abstract: An identification card manufacturing system that includes first and second identification card manufacturing device modules and a unification mounting. The first identification card manufacturing device module includes a first card transport mechanism and an output, through which the card transport mechanism is configured to discharge individual cards. The second identification card manufacturing device module includes a second card transport mechanism and an input, at which the second card transport mechanism is configured to receive cards. The unification mounting positions the output of the first device module in card handoff alignment with the input of the second device module.

Abstract: A heat shield for use in a laminator having a laminating roller includes a movable shield member. The heat shield has a retracted position in which a laminating side of the laminating roller is exposed. Additionally, the heat shield has a shielding position in which the shield member covers the laminating side of the laminating roller.

Abstract: A reverse image printer that has a backing web carrying a laminate layer upon which a reverse image is printed. The laminate layer is laminated onto a card. The backing web carrying the transfer layer is separated from the laminate layer after the laminate layer and card have been laminated together using a peel-off assembly that guides the backing web at a selected desired separation angle relative to the plane of movement of the card and the laminate layer after lamination. The peel-off assembly uses two guide members to maintain the desired separation angle regardless of changes in diameter of a take-up roller used for the backing web.

Abstract: A reverse image printer that has a backing web carrying a laminate layer upon which a reverse image is printed. The laminate layer is laminated onto a card. The backing web carrying the transfer layer is separated from the laminate layer after the laminate layer and card have been laminated together using a peel-off assembly that guides the backing web at a selected desired separation angle relative to the plane of movement of the card and the laminate layer after lamination. The peel-off assembly uses two guide members to maintain the desired separation angle regardless of changes in diameter of a take-up roller used for the backing web.