Patents by Inventor Teruaki Santoki
Teruaki Santoki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10193141Abstract: An object of the present invention is to provide a positive electrode mixture capable of conducting stable charging and discharging with a less amount of gasses generated which has an operating voltage or an initial crystal phase transition voltage of not less than 4.5 V on the basis of lithium. The present invention relates to a positive electrode mixture comprising carbon black having a bulk density of not more than 0.1 g/cm3, a crystallite size of 10 to 40 ?, an iodine adsorption of 1 to 150 mg/g, a volatile content of not more than 0.1% and a metal impurity content of not more than 20 ppm, and a positive electrode active substance having an operating voltage or an initial crystal phase transition voltage of not less than 4.5 V on the basis of lithium.Type: GrantFiled: February 24, 2015Date of Patent: January 29, 2019Assignees: TODA KOGYO CORPORATION, DENKA COMPANY LIMITEDInventors: Akihisa Kajiyama, Teruaki Santoki, Daisuke Morita, Ryuta Masaki, Takahiko Sugihara, Tsuyoshi Wakiyama, Kazutoshi Matsumoto, Akira Yoda, Taro Inada, Hiroshi Yokota, Takashi Kawasaki
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Patent number: 9698420Abstract: The present invention relates to Li-Ni composite oxide particles that exhibit a high initial discharge capacity and are excellent in thermal stability when used as a positive electrode active substance for non-aqueous electrolyte secondary batteries, and a process for producing the Li-Nicomposite oxide particles. The Li-Ni composite oxide particles of the present invention have a composition of LixNi1?y?a?bCoyM1aM2bO2 wherein x, y, a and b represent 1.00?x?1.10; 0<y?0.25; 0<a?0.25; and 0?b?0.10, respectively; M1 is at least one element selected from the group consisting of Al and Mn; and M2 is at least one element selected from the group consisting of Zr and Mg, in which a product of a metal occupancy (%) of lithium sites of the Li-Ni composite oxide as determined by Rietveld analysis of X-ray diffraction thereof and a crystallite size (nm) of the Li-Ni composite oxide as determined by the Rietveld analysis is not less than 700 and not more than 1400.Type: GrantFiled: October 15, 2013Date of Patent: July 4, 2017Assignee: TODA KOGYO CORP.Inventors: Kazutoshi Ishizaki, Kazuhiko Kikuya, Takahiko Sugihara, Teruaki Santoki, Takamitsu Harada, Masaki Nishimura, Yuji Mishima, Hideaki Sadamura
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Publication number: 20160372740Abstract: An object of the present invention is to provide a positive electrode mixture capable of conducting stable charging and discharging with a less amount of gasses generated which has an operating voltage or an initial crystal phase transition voltage of not less than 4.5 V on the basis of lithium. The present invention relates to a positive electrode mixture comprising carbon black having a bulk density of not more than 0.1 g/cm3, a crystallite size of 10 to 40 ?, an iodine adsorption of 1 to 150 mg/g, a volatile content of not more than 0.1% and a metal impurity content of not more than 20 ppm, and a positive electrode active substance having an operating voltage or an initial crystal phase transition voltage of not less than 4.5 V on the basis of lithium.Type: ApplicationFiled: February 24, 2015Publication date: December 22, 2016Inventors: Akihisa KAJIYAMA, Teruaki SANTOKI, Daisuke MORITA, Ryuta MASAKI, Takahiko SUGIHARA, Tsuyoshi WAKIYAMA, Kazutoshi MATSUMOTO, Akira YODA, Taroh INADA, Hiroshi YOKOTA, Takashi KAWASAKI
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Patent number: 9249034Abstract: Positive electrode active substance particles including a compound having at least a crystal system belonging to a space group of R?3m and a crystal system belonging to a space group of C2/m, and boron. The compound is a composite oxide comprising at least Li, Mn, and Co and/or Ni; a relative intensity ratio [(a)/(b)] of a maximum diffraction peak intensity (a) observed at 2?=20.8±1° in a powder X-ray diffraction pattern of the positive electrode active substance as measured using a Cu-Ku ray to a maximum diffraction peak intensity (b) observed at 2?=18.6±1° in the powder X-ray diffraction pattern, is 0.02 to 0.5; a content of Mn in the positive electrode active substance particles such that a molar ratio of Mn/(Ni+Co+Mn) is not less than 0.55; and the positive electrode active substance particles include boron in an amount of 0.001 to 3% by weight.Type: GrantFiled: September 28, 2010Date of Patent: February 2, 2016Assignee: TODA KOGYO CORPORATIONInventors: Manabu Yamamoto, Daisuke Nishikawa, Kazutoshi Ishizaki, Kazuhiko Kikuya, Teruaki Santoki, Osamu Sasaki, Hideaki Sadamura
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Publication number: 20150249248Abstract: The present invention relates to Li—Ni composite oxide particles that exhibit a high initial discharge capacity and are excellent in thermal stability when used as a positive electrode active substance for non-aqueous electrolyte secondary batteries, and a process for producing the Li—Ni composite oxide particles. The Li—Ni composite oxide particles of the present invention have a composition of LixNi1-y-a-bCoyM1aM2bO2 wherein x, y, a and b represent 1.00?x?1.10; 0<y?0.25; 0<a?0.25; and 0?b?0.10, respectively; M1 is at least one element selected from the group consisting of Al and Mn; and M2 is at least one element selected from the group consisting of Zr and Mg, in which a product of a metal occupancy (%) of lithium sites of the Li—Ni composite oxide as determined by Rietveld analysis of X-ray diffraction thereof and a crystallite size (nm) of the Li—Ni composite oxide as determined by the Rietveld analysis is not less than 700 and not more than 1400.Type: ApplicationFiled: October 15, 2013Publication date: September 3, 2015Inventors: Kazutoshi Ishizaki, Kazuhiko Kikuya, Takahiko Sugihara, Teruaki Santoki, Takamitsu Harada, Masaki Nishimura, Yuji Mishima, Hideaki Sadamura
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Publication number: 20130330626Abstract: The present invention relates to Li—Ni-based composite oxide particles comprising Mn, and Co and/or Al, wherein Co and Al are uniformly dispersed within the particles, and Mn is present with a gradient of its concentration in a radial direction of the respective particles such that a concentration of Mn on a surface of the respective particles is higher than that at a central portion thereof. The Li—Ni-based composite oxide particles can be produced by allowing an oxide and a hydroxide comprising Mn to mechanically adhere to Li—Ni-based oxide comprising Co and/or Al; and then heat-treating the obtained material at a temperature of not lower than 400° C. and not higher than 1,000° C. The Li—Ni-based composite oxide particles of the present invention are improved in thermal stability and alkalinity.Type: ApplicationFiled: August 15, 2013Publication date: December 12, 2013Applicant: TODA KOGYO CORPORATIONInventors: Akihisa KAJIYAMA, Kazuhiko KIKUYA, Teruaki SANTOKI, Osamu SASAKI, Satoshi NAKAMURA, Taiki IMAHASHI, Hideaki SADAMURA
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Patent number: 8574765Abstract: Li—Ni composite oxide particles for a non-aqueous electrolyte secondary battery with a large charge/discharge capacity and excellent thermal stability in a charged condition. The Li—Ni composite oxide secondary particles form core particles having a composition Lix1Ni1-y1-z1-w1Coy1Mnz1Mw1O2 in which 0.9?x1?1.3; 0.1?y1?0.3; 0.0?z1?0.3; 0?w1?0.1; and M is Al or Fe. The Li—Ni composite oxide has a composition Lix2Ni1-y2-z2-w2Coy2Mnz2Mw2O2 in which 0.9?x2?1+z2; 0?y2?0.33; 0?z2?0.5; 0?w2?0.1; and M is Al, Fe, Mg, Zr or Ti and is coated or present on a surface of the secondary particles.Type: GrantFiled: March 5, 2008Date of Patent: November 5, 2013Assignee: Toda Kogyo CorporationInventors: Kazuhiko Kikuya, Osamu Sasaki, Teruaki Santoki, Hiroshi Yamamoto
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Patent number: 8546018Abstract: The present invention relates to Li—Ni-based composite oxide particles comprising Mn, and Co and/or Al, wherein Co and Al are uniformly dispersed within the particles, and Mn is present with a gradient of its concentration in a radial direction of the respective particles such that a concentration of Mn on a surface of the respective particles is higher than that at a central portion thereof. The Li—Ni-based composite oxide particles can be produced by allowing an oxide and a hydroxide comprising Mn to mechanically adhere to Li—Ni-based oxide comprising Co and/or Al; and then heat-treating the obtained material at a temperature of not lower than 400° C. and not higher than 1,000° C. The Li—Ni-based composite oxide particles of the present invention are improved in thermal stability and alkalinity.Type: GrantFiled: November 11, 2008Date of Patent: October 1, 2013Assignee: Toda Kogyo CorporationInventors: Akihisa Kajiyama, Kazuhiko Kikuya, Teruaki Santoki, Osamu Sasaki, Satoshi Nakamura, Taiki Imahashi, Hideaki Sadamura
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Publication number: 20120217435Abstract: The present invention relates to positive electrode active substance particles comprising a compound having at least a crystal system belonging to a space group of R?3m and a crystal system belonging to a space group of C2/m, and boron, wherein the compound is a composite oxide comprising at least Li, Mn, and Co and/or Ni; a relative intensity ratio [(a)/(b)] of a maximum diffraction peak intensity (a) observed at 2?=20.8±1° in a powder X-ray diffraction pattern of the positive electrode active substance as measured using a Cu-Ka ray to a maximum diffraction peak intensity (b) observed at 2?=18.6±1° in the powder X-ray diffraction pattern, is 0.02 to 0.5; a content of Mn in the positive electrode active substance particles is controlled such that a molar ratio of Mn/(Ni+Co+Mn) therein is not less than 0.55; and the positive electrode active substance particles comprise the boron in an amount of 0.001 to 3% by weight.Type: ApplicationFiled: September 28, 2010Publication date: August 30, 2012Inventors: Manabu Yamamoto, Daisuke Nishikawa, Kazutoshi Ishizaki, Kazuhiko Kikuya, Teruaki Santoki, Osamu Sasaki, Hideaki Sadamura
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Patent number: 8066913Abstract: The present invention relates to Li—Ni composite oxide particles for a non-aqueous electrolyte secondary cell which have a large charge/discharge capacity, an excellent packing density and excellent storage performance. The Li—Ni composite oxide particles for a non-aqueous electrolyte secondary cell which have a composition represented by the formula: LixNi1-y-zCoyAlz02 in which 0.9<x<1.3; 0.1<y<0.3; and 0<z<0.3, wherein the composite oxide particles have a rate of change in specific surface area of not more than 10% as measured between before and after applying a pressure of 1 t/cm2 thereto, and a sulfate ion content of not more than 1.0%, can be produced by mixing Ni—Co hydroxide particles having a sulfate ion content of not more than 1.0% whose surface is coated with an Al compound having a primary particle diameter of not more than 1 ?m, with a lithium compound; and calcining the resulting mixture.Type: GrantFiled: June 5, 2009Date of Patent: November 29, 2011Assignee: Toda Kogyo CorporationInventors: Kazuhiko Kikuya, Osamu Sasaki, Teruaki Santoki, Hiroshi Yamamoto
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Publication number: 20100316910Abstract: The present invention relates to Li—Ni-based composite oxide particles comprising Mn, and Co and/or Al, wherein Co and Al are uniformly dispersed within the particles, and Mn is present with a gradient of its concentration in a radial direction of the respective particles such that a concentration of Mn on a surface of the respective particles is higher than that at a central portion thereof. The Li—Ni-based composite oxide particles can be produced by allowing an oxide and a hydroxide comprising Mn to mechanically adhere to Li—Ni-based oxide comprising Co and/or Al; and then heat-treating the obtained material at a temperature of not lower than 400° C. and not higher than 1,000° C. The Li—Ni-based composite oxide particles of the present invention are improved in thermal stability and alkalinity.Type: ApplicationFiled: November 11, 2008Publication date: December 16, 2010Inventors: Akihisa Kajiyama, Kazuhiko Kikuya, Teruaki Santoki, Osamu Sasaki, Satoshi Nakamura, Taiki Imahashi, Hideaki Sadamura
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Publication number: 20100099027Abstract: The present invention relates to Li—Ni composite oxide particles for a non-aqueous electrolyte secondary battery which have a large charge/discharge capacity and are excellent in thermal stability under a charged condition. The above object can be achieved by the Li—Ni composite oxide particles for a non-aqueous electrolyte secondary battery, comprising a Li—Ni composite oxide whose secondary particles form core particles thereof and have a composition represented by the formula: Lix1Ni1-y1-z1-w1Coy1Mnz1Mw1O2 (in which 0.9?x1?1.3; 0.1?y1?0.3; 0.0?z1?0.3; 0?w1?0.1; and M is at least one metal selected from the group consisting of Al and Fe), wherein a Li—Ni composite oxide having a composition represented by the formula: Lix2Ni1-y2-z2-w2Coy2Mnz2Mw2O2 (in which 0.9?x2?1+z2; 0?y2?0.33; 0?z2?0.5; 0?w2?0.1; and M is at least one metal selected from the group consisting of Al, Fe, Mg, Zr and Ti, is coated or present on a surface of the respective secondary particles.Type: ApplicationFiled: March 5, 2008Publication date: April 22, 2010Inventors: Kazuhiko Kikuya, Osamu Sasaki, Teruaki Santoki, Hiroshi Yamamoto
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Publication number: 20090272940Abstract: The present invention relates to Li—Ni composite oxide particles for a non-aqueous electrolyte secondary cell which have a large charge/discharge capacity, an excellent packing density and excellent storage performance. The Li—Ni composite oxide particles for a non-aqueous electrolyte secondary cell which have a composition represented by the formula: LixNi1-y-zCoyAlz02 in which 0.9<x<1.3; 0.1<y<0.3; and 0<z<0.3, wherein the composite oxide particles have a rate of change in specific surface area of not more than 10% as measured between before and after applying a pressure of 1 t/cm2 thereto, and a sulfate ion content of not more than 1.0%, can be produced by mixing Ni—Co hydroxide particles having a sulfate ion content of not more than 1.0% whose surface is coated with an Al compound having a primary particle diameter of not more than 1 ?m, with a lithium compound; and calcining the resulting mixture.Type: ApplicationFiled: June 5, 2009Publication date: November 5, 2009Applicant: TODA KOGYO CORPORATIONInventors: Kazuhiko Kikuya, Osamu Sasaki, Teruaki Santoki, Hiroshi Yamamotoa
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Publication number: 20070111038Abstract: A magnetic recording medium comprises a polymer film substrate having an elongated shape or a polymer flexible substrate; an underlayer having a thickness of less than 10 nm, which is formed on the substrate; and a magnetic recording layer comprising a spinel iron oxide thin film containing maghemite as a main component, which is formed on the underlayer and has a coercive force of not less than 159 kA/m (2000 Oe). The present invention provides the magnetic recording medium comprising a spinel iron oxide thin film containing maghemite as a main component, which exhibits an excellent recording resolution performance while maintaining a high coercive force and a high coercive force squareness.Type: ApplicationFiled: November 15, 2005Publication date: May 17, 2007Applicant: Toda Kogyo CorporationInventors: Jun Koujima, Teruaki Santoki, Takanori Doi
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Patent number: 6916530Abstract: A perpendicular magnetic recording medium, comprises a substrate; a soft-magnetic layer formed on the substrate; an NaCl-type oxide layer for orientation control formed on the soft-magnetic layer, having a thickness of from more than 0 to less than 10 nm; and a magnetic recording layer formed on the NaCl-type oxide layer for orientation control, comprising a maghemite thin film. Such a perpendicular magnetic recording medium is capable of showing excellent magnetic properties, a high recording resolution and improved surface properties.Type: GrantFiled: September 26, 2002Date of Patent: July 12, 2005Assignee: Toda Kogyo CorporationInventors: Jun Koujima, Teruaki Santoki, Masaaki Maekawa, Takanori Doi
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Patent number: 6821618Abstract: A magnetic recording medium exhibiting a high coercive force and excellent squareness having a substrate, an underlayer formed on the substrate, and a spinel-type iron oxide thin film with maghemite as a main component formed on the underlayer. The spinel-type iron oxide thin film has a thickness (t) of 5 to 50 nm, is constituted by grains having an average grain size (D) of 5 to 30 nm, standard deviation of sizes of grain of not more than 4 nm and a ratio (D/t) of the average grain size (D) to the thickness (t) of less than 1.0, exhibits a coercive force of not less than 159 kA/m (2,000 Oe) and a coercive squareness ratio S* of not less than 0.5:1 in a longitudinal recording medium or a squareness ratio not less than 0.75:1 in a perpendicular recording medium.Type: GrantFiled: July 1, 2002Date of Patent: November 23, 2004Assignee: Toda Kogyo CorporationInventors: Jun Koujima, Teruaki Santoki, Kenichi Nakata, Takanori Doi, Masaaki Maekawa, Kousaku Tamari
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Patent number: 6753077Abstract: A magnetic recording medium including a substrate and formed on the substrate a maghemite thin film having a surface roughness represented by a center line mean roughness Ra of 0.1 to 1.0 nm, and a coercive force squareness S* value of not less than 0.50. This magnetic recording medium exhibits excellent magnetic properties, especially, coercive force squareness S* value and a more enhanced surface smoothness.Type: GrantFiled: December 22, 2000Date of Patent: June 22, 2004Assignee: Toda Kogyo CorporationInventors: Kenichi Nakata, Kousaku Tamari, Jun Koujima, Teruaki Santoki
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Patent number: 6746786Abstract: A magnetic recording medium, comprises a substrate; and a Co-containing spinel-type iron oxide thin film formed on the substrate, having a Co content of 1 to 20 mol % based on Fe, a coercive force value of not less than 159 kA/m (2,000 Oe), a thickness of 5 to 200 nm, a center line average height Ra of 0.1 to 0.8 nm and a maximum height (Rmax) of not more than 10 nm. The magnetic recording medium is capable of exhibiting a relatively high coercive force, especially a coercive force of not less than 159 kA/m (2,000 Oe) despite as small a film thickness as not more than 200 nm, and an excellent surface smoothness.Type: GrantFiled: October 15, 2001Date of Patent: June 8, 2004Assignee: Toda Kogyo CorporationInventors: Teruaki Santoki, Yasuo Kakihara, Mitsuru Matsuura, Setsuo Yamamoto
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Publication number: 20030143434Abstract: A perpendicular magnetic recording medium, comprises a substrate; a soft-magnetic layer formed on the substrate; an NaCl-type oxide layer for orientation control formed on the soft-magnetic layer, having a thickness of from more than 0 to less than 10 nm; and a magnetic recording layer formed on the NaCl-type oxide layer for orientation control, comprising a maghemite thin film. Such a perpendicular magnetic recording medium is capable of showing excellent magnetic properties, a high recording resolution and improved surface properties.Type: ApplicationFiled: September 26, 2002Publication date: July 31, 2003Inventors: Jun Koujima, Teruaki Santoki, Masaaki Maekawa, Takanori Doi
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Publication number: 20030008176Abstract: A magnetic recording medium, comprising: a substrate; an underlayer formed on the substrate; and a spinel-type iron oxide thin film comprising maghemite as a main component formed on the underlayer,Type: ApplicationFiled: July 1, 2002Publication date: January 9, 2003Inventors: Jun Koujima, Teruaki Santoki, Kenichi Nakata, Takanori Doi, Masaaki Maekawa, Kousaku Tamari