Patents by Inventor Tetsuhiro Hinayama

Tetsuhiro Hinayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11504695
    Abstract: Provided is a water-absorbent resin which is capable of giving an absorbent material improved gel-shape stability and which has excellent water-absorption capacity. A water-absorbent resin of the present invention is a polymer of a water-soluble ethylenically unsaturated monomer, and has the following properties (1) and (2): (1) A disintegration amount at 20-fold swelling is 30% by mass or less; and (2) a solubility in physiological saline is 25% by mass or less. (Determination Method for Disintegration Amount at 20-Fold Swelling) 5 g of the water-absorbent resin is added to 100 g of physiological saline to allow the water-absorbent resin to absorb the physiological saline, thereby obtaining a gel. The obtained gel is divided approximately equally into five portions, and these portions are introduced respectively into cylindrical molds having a length of 3.6 cm and a radius of 2.8 cm and molded. The masses of the five molded cylindrical gels are measured.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: November 22, 2022
    Assignee: SUMITOMO SEIKA CHEMICALS CO., LTD.
    Inventors: Kenta Kumazawa, Tetsuhiro Hinayama, Yohei Yamamoto
  • Publication number: 20220126271
    Abstract: A water-absorbent resin that can reduce the amount of backflow of an absorbed liquid even when the water-absorbent resin is used at a low content in an absorbent material is provided. An absorbent article comprising an absorbent material containing the resin is also provided. The resin is a crosslinked polymer of a water-soluble ethylenically unsaturated monomer and has a dry-up index of 1.85 or more, as represented by equation (1): dry-up index=overall absorption capacity term ?×water absorption rate term ???(1) where the overall absorption capacity term ? and the water absorption rate term ? are determined according to equations (2) and (3): overall ? ? absorption ? ? capacity ? ? term ? ? ? = ( physiological ? ? saline ? ? absorption ? capacity ? ? under ? ? a ? ? load ? ? of ? ? 2.07 ? ? kPa - physiological ? ? saline ? ? absorption ? capacity ? ? under ? ? a ? ? load ? ? of ? ? 4.
    Type: Application
    Filed: October 31, 2019
    Publication date: April 28, 2022
    Applicants: SUMITOMO SEIKA CHEMICALS CO., LTD., SUMITOMO SEIKA SINGAPORE PTE. LTD.
    Inventors: Tetsuhiro HINAYAMA, Sok Kiat CHENG
  • Patent number: 11136420
    Abstract: Provided is a method of producing a water-absorbent resin comprising a step of polymerizing a water-soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent, and a step of performing post-crosslinking, wherein: the step of polymerizing comprises one or more polymerization steps; all the polymerization steps are performed in the presence of both one or more azo based compounds and peroxides so that the both are coexistent in the all steps; in each polymerization step, a proportion of the azo compounds is 40-95 mass % relative to an amount of the azo compounds and the peroxides; the water-absorbent resin has a water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption of 20 ml/g or more; and the degree of swelling under a load at 30 minutes is 70%.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: October 5, 2021
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20200353442
    Abstract: Provided is a water-absorbent resin which is capable of giving an absorbent material improved gel-shape stability and which has excellent water-absorption capacity. A water-absorbent resin of the present invention is a polymer of a water-soluble ethylenically unsaturated monomer, and has the following properties (1) and (2): (1) A disintegration amount at 20-fold swelling is 30% by mass or less; and (2) a solubility in physiological saline is 25% by mass or less. (Determination Method for Disintegration Amount at 20-Fold Swelling) 5 g of the water-absorbent resin is added to 100 g of physiological saline to allow the water-absorbent resin to absorb the physiological saline, thereby obtaining a gel. The obtained gel is divided approximately equally into five portions, and these portions are introduced respectively into cylindrical molds having a length of 3.6 cm and a radius of 2.8 cm and molded. The masses of the five molded cylindrical gels are measured.
    Type: Application
    Filed: March 22, 2018
    Publication date: November 12, 2020
    Inventors: Kenta Kumazawa, Tetsuhiro Hinayama, Yohei Yamamoto
  • Publication number: 20200199263
    Abstract: Provided is a water-absorbent resin that increases the diffusivity of a to-be-absorbed liquid and that makes it possible to effectively decrease the amount of re-wet. The water-absorbent resin is obtained by polymerizing a water-soluble ethylenicallyally unsaturated monomer under the presence of an internal-crosslinking agent, has the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption of 20 ml/g or more, and exhibits the degree of swelling under a load at 30 minutes of 70% or less when the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes from the start of water absorption is designated as the degree of swelling under a load of 100%.
    Type: Application
    Filed: February 28, 2020
    Publication date: June 25, 2020
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Patent number: 10525443
    Abstract: Provided is: a water-absorbent resin which has a better water absorption performance and with which it is possible to improve absorption performance under a load when used in an absorbent material. This water-absorbent resin, obtained by polymerising a water soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent and by post-crosslinking using a post-crosslinking agent, has a water-absorption capacity of physiological saline under a load of 4.14 kPa of 16 mL/g or more, has a mass proportion of particles from 150 to 850 ?m relative to the whole proportion of 85 mass % or more, moreover has a mass proportion of particles from 300 to 400 ?m relative to the whole proportion of 20 mass % or more, and has an absorption capacity elasticity index represented by formula (I) of 68,000 or more. Absorption capacity elasticity index=storage elastic modulus [Pa]×centrifugal retention rate [g/g] . . . (I).
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: January 7, 2020
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Masahiro Murakami, Tetsuhiro Hinayama, Hiroki Yabuguchi, Hideki Yokoyama
  • Patent number: 10323105
    Abstract: Provided are: a water-absorbent resin which, when used as an absorbent material, retains a high water-absorption performance, increases the diffusivity of a to-be-absorbed liquid and makes it possible to effectively decrease the amount of re-wet; and an absorbent article formed using an absorbent material including the water-absorbent resin. The water-absorbent resin according to the present invention is a water-absorbent resin obtained by polymerizing a water-soluble ethylenically monomer in the presence of an internal-crosslinking agent and thereafter post-crosslinking the polymer with a post-crosslinking agent, characterized in that when subjected to a liquid flow test, the water-absorbent resin has an effective absorbent material index (K) indicated by equation (I) of 250 or greater.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: June 18, 2019
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Hiroki Yabuguchi, Tetsuhiro Hinayama, Maoki Hama, Hideki Yokoyama
  • Patent number: 10065173
    Abstract: The present invention provides a process for producing a water-absorbent resin, characterized in that a reverse-phase suspension polymerization of a water-soluble ethylenically unsaturated monomer is carried out in a hydrocarbon dispersion medium comprising a dispersion stabilizer while an azo-based compound and a peroxide are combined in the presence of an internal-crosslinking agent, in that the following formulae are satisfied, 0.10?B/(A+B)??(1), and 0.055?B+9×C?0.120??(2), wherein A mol, B mol and C mol represent used amounts of the azo-based compound, the peroxide and the internal-crosslinking agent, respectively, relative to 100 mol of the water-soluble ethylenically unsaturated monomer used in the polymerization, and in that a post-crosslinking reaction is carried out by adding a post-crosslinking agent after the polymerization. The present invention also relates to a water-absorbent resin having specific performance and produced by the process.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: September 4, 2018
    Assignee: SUMITOMO SEIKA CHEMICALS CO., LTD.
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Junichi Takatori
  • Patent number: 9982069
    Abstract: The following are provided: a water-absorbent resin in which, in the formation of an absorbent material forming an absorbent article, dispersion is satisfactory even in a moisture absorption state, which prevents the occurrence of troubles at the time of manufacturing of the absorbent article and which allows efficient manufacturing; and an absorbent article using an absorbent material containing the water-absorbent resin. The water-absorbent resin according to the present invention is obtained by polymerizing a water-soluble ethylenically unsaturated monomer and performing post-crosslinking thereon with a post-crosslinking agent, and the water-absorbent resin satisfies the requirements below: (A) yellow index is 5.0 or less; and (B) gel strength is 1800 Pa or less.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: May 29, 2018
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Patent number: 9925294
    Abstract: Provided are a water-absorbent resin having better water-absorption performance and being prevented from discoloring before and after storage for a long time under high temperature and high humidity, and an absorbent article including the absorbent resin. The water-absorbent resin according to the present invention is prepared by polymerizing a water-soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent and performing post-crosslinking with a post-crosslinking agent, wherein the water-absorbent resin satisfies the following properties: (A) a water-absorption capacity of physiological saline of 55 g/g or more, a water-absorption capacity of physiological saline under a load of 4.14 kPa of 15 mL/g or more, and a residual monomer content of 300 ppm or less; and (B) a yellow index of 5.0 or less and a yellow index change ratio (?YI) after leaving for 10 days under 70° C. and 90% RH of 10 or less.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: March 27, 2018
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Patent number: 9873755
    Abstract: With respect to water-absorbent resins, there are provided a method of manufacturing a water-absorbent resin having an appropriate BET specific surface and a water-absorption rate and a water-absorbing agent and an absorbent article that are formed by using the water-absorbent resin. In a first aspect of the present invention, when reverse phase suspension polymerization of two steps or more is performed on a water-soluble ethylenically unsaturated monomer in a hydrocarbon dispersion medium in the presence of at least an azo compound, a peroxide and an internal-crosslinking agent, the used amount of the internal-crosslinking agent at the time of the polymerization of a first step is adjusted to fall within a range of 0.015 to 0.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: January 23, 2018
    Assignee: Sumitomo Seika Chemicals Co. Ltd.
    Inventors: Masahiro Murakami, Tetsuhiro Hinayama, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20170218096
    Abstract: Provided are: a water-absorbent resin which, when used as an absorbent material, retains a high water-absorption performance, increases the diffusivity of a to-be-absorbed liquid and makes it possible to effectively decrease the amount of re-wet; and an absorbent article formed using an absorbent material including the water-absorbent resin. The water-absorbent resin according to the present invention is a water-absorbent resin obtained by polymerizing a water-soluble ethylenically monomer in the presence of an internal-crosslinking agent and thereafter post-crosslinking the polymer with a post-crosslinking agent, characterized in that when subjected to a liquid flow test, the water-absorbent resin has an effective absorbent material index (K) indicated by equation (I) of 250 or greater.
    Type: Application
    Filed: November 4, 2014
    Publication date: August 3, 2017
    Inventors: Hiroki Yabuguchi, Tetsuhiro Hinayama, Maoki Hama, Hideki Yokoyama
  • Publication number: 20170210831
    Abstract: Provided is a water-absorbent resin that increases the diffusivity of a to-be-absorbed liquid and that makes it possible to effectively decrease the amount of re-wet. The water-absorbent resin is obtained by polymerizing a water-soluble ethylenicallyally unsaturated monomer under the presence of an internal-crosslinking agent, has the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption of 20 ml/g or more, and exhibits the degree of swelling under a load at 30 minutes of 70% or less when the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes from the start of water absorption is designated as the degree of swelling under a load of 100%.
    Type: Application
    Filed: November 4, 2014
    Publication date: July 27, 2017
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20170203279
    Abstract: Provided is: a water-absorbent resin which has a better water absorption performance and with which it is possible to improve absorption performance under a load when used in an absorbent material. This water-absorbent resin, obtained by polymerizing a water soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent and by post-crosslinking using a post-crosslinking agent, has a water-absorption capacity of physiological saline under a load of 4.14 kPa of 16 mL/g or more, has a mass proportion of particles from 150 to 850 ?m relative to the whole proportion of 85 mass % or more, moreover has a mass proportion of particles from 300 to 400 ?m relative to the whole proportion of 20 mass % or more, and has an absorption capacity elasticity index represented by formula (I) of 68,000 or more. Absorption capacity elasticity index=storage elastic modulus [Pa]×centrifugal retention rate [g/g] . . .
    Type: Application
    Filed: November 4, 2014
    Publication date: July 20, 2017
    Inventors: Masahiro Murakami, Tetsuhiro Hinayama, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20170107312
    Abstract: The following are provided: a water-absorbent resin in which, in the formation of an absorbent material forming an absorbent article, dispersion is satisfactory even in a moisture absorption state, which prevents the occurrence of troubles at the time of manufacturing of the absorbent article and which allows efficient manufacturing; and an absorbent article using an absorbent material containing the water-absorbent resin. The water-absorbent resin according to the present invention is obtained by polymerizing a water-soluble ethylenically unsaturated monomer and performing post-crosslinking thereon with a post-crosslinking agent, and the water-absorbent resin satisfies the requirements below: (A) yellow index is 5.0 or less; and (B) gel strength is 1800 Pa or less.
    Type: Application
    Filed: November 4, 2014
    Publication date: April 20, 2017
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20170107313
    Abstract: With respect to water-absorbent resins, there are provided a method of manufacturing a water-absorbent resin having an appropriate BET specific surface and a water-absorption rate and a water-absorbing agent and an absorbent article that are formed by using the water-absorbent resin. In a first aspect of the present invention, when reverse phase suspension polymerization of two steps or more is performed on a water-soluble ethylenically unsaturated monomer in a hydrocarbon dispersion medium in the presence of at least an azo compound, a peroxide and an internal-crosslinking agent, the used amount of the internal-crosslinking agent at the time of the polymerization of a first step is adjusted to fall within a range of 0.015 to 0.
    Type: Application
    Filed: November 4, 2014
    Publication date: April 20, 2017
    Inventors: Masahiro Murakami, Tetsuhiro Hinayama, Hiroki Yabuguchi, Hideki Yokoyama
  • Publication number: 20160367717
    Abstract: Provided are a water-absorbent resin having better water-absorption performance and being prevented from discoloring before and after storage for a long time under high temperature and high humidity, and an absorbent article including the absorbent resin. The water-absorbent resin according to the present invention is prepared by polymerizing a water-soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent and performing post-crosslinking with a post-crosslinking agent, wherein the water-absorbent resin satisfies the following properties: (A) a water-absorption capacity of physiological saline of 55 g/g or more, a water-absorption capacity of physiological saline under a load of 4.14 kPa of 15 mL/g or more, and a residual monomer content of 300 ppm or less; and (B) a yellow index of 5.0 or less and a yellow index change ratio (?YI) after leaving for 10 days under 70° C. and 90% RH of 10 or less.
    Type: Application
    Filed: November 4, 2014
    Publication date: December 22, 2016
    Inventors: Tetsuhiro HINAYAMA, Masahiro MURAKAMI, Hiroki YABUGUCHI, Hideki YOKOYAMA
  • Publication number: 20160030919
    Abstract: The present invention provides a process for producing a water-absorbent resin, characterized in that a reverse-phase suspension polymerization of a water-soluble ethylenically unsaturated monomer is carried out in a hydrocarbon dispersion medium comprising a dispersion stabilizer while an azo-based compound and a peroxide are combined in the presence of an internal-crosslinking agent, in that the following formulae are satisfied, 0.10?B/(A+B)??(1), and 0.055?B+9×C?0.120??(2), wherein A mol, B mol and C mol represent used amounts of the azo-based compound, the peroxide and the internal-crosslinking agent, respectively, relative to 100 mol of the water-soluble ethylenically unsaturated monomer used in the polymerization, and in that a post-crosslinking reaction is carried out by adding a post-crosslinking agent after the polymerization. The present invention also relates to a water-absorbent resin having specific performance and produced by the process.
    Type: Application
    Filed: November 4, 2014
    Publication date: February 4, 2016
    Applicants: SUMITOMO SEIKA CHEMICALS CO., LTD., SUMITOMO SEIKA CHEMICALS CO., LTD.
    Inventors: Tetsuhiro Hinayama, Masahiro Murakami, Junichi Takatori
  • Patent number: 8940845
    Abstract: The invention provides a novel method for producing a water-absorbent resin comprising: subjecting at least one water-soluble ethylenic unsaturated monomer to reversed-phase suspension polymerization in a petroleum hydrocarbon dispersion medium, the reversed-phase suspension polymerization being conducted using a 0.00005 to 0.00016 mole of water-soluble azo initiator for radical polymerization per mole of the water-soluble ethylenic unsaturated monomer in the presence of 0.000015 to 0.00015 mole of hypophosphorous compound per mole of the water-soluble ethylenic unsaturated monomer. According to the method, the environmental impact can be lessened by reducing the amount of petroleum hydrocarbon dispersion medium released to the outside of the system, and the method makes it possible to obtain a water-absorbent resin having a high water-retention capacity and water-absorption capacity under a load, and a small content of water soluble component at the same time.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: January 27, 2015
    Assignee: Sumitomo Seika Chemicals Co., Ltd.
    Inventors: Shinya Fukudome, Tetsuhiro Hinayama, Noriko Honda, Junichi Takatori
  • Publication number: 20140031507
    Abstract: The invention provides a novel method for producing a water-absorbent resin comprising: subjecting at least one water-soluble ethylenic unsaturated monomer to reversed-phase suspension polymerization in a petroleum hydrocarbon dispersion medium, the reversed-phase suspension polymerization being conducted using a 0.00005 to 0.00016 mol of water-soluble azo initiator for radical polymerization per mol of the water-soluble ethylenic unsaturated monomer in the presence of 0.000015 to 0.00015 mol of hypophosphorous compound per mol of the water-soluble ethylenic unsaturated monomer. According to the method, the environmental impact can be lessened by reducing the amount of petroleum hydrocarbon dispersion medium released to the outside of the system, and the method makes it possible to obtain a water-absorbent resin having a high water-retention capacity and water-absorption capacity under a load, and a small content of water soluble component at the same time.
    Type: Application
    Filed: April 19, 2012
    Publication date: January 30, 2014
    Applicant: SUMITOMO SEIKA CHEMICALS CO., LTD.
    Inventors: Shinya Fukudome, Tetsuhiro Hinayama, Noriko Honda, Junichi Takatori