Patents by Inventor Tetsuya Nishizuka

Tetsuya Nishizuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240143870
    Abstract: An information processing apparatus includes a generation unit that generates simulation data including a plurality of combinations of unprocessed data of a workpiece and processed data of the workpiece after a process is performed on the workpiece under a predetermined process condition. Each of the plurality of combinations includes the unprocessed data and the processed data when the process is performed with a plurality of pattern densities for each of a plurality of mask shapes. The information processing apparatus further includes a derivation unit that derives simulation parameters of a shape simulator based on a closeness between predicted data that is predicted by inputting the unprocessed data included in the simulation data to the shape simulator, and the processed data combined with the unprocessed data.
    Type: Application
    Filed: October 30, 2023
    Publication date: May 2, 2024
    Applicant: Tokyo Electron Limited
    Inventors: Hironori MOKI, Tetsuya NISHIZUKA, Masanobu HONDA, Yusuke OGAWA
  • Publication number: 20240047220
    Abstract: One exemplary embodiment provides a substrate processing method. The method includes: providing a substrate, the substrate including a carbon-containing film, an intermediate film on the carbon-containing film, and a tin-containing film on the intermediate film, the tin-containing film having an opening pattern; first etching, the first etching including etching the intermediate film using the tin-containing film as a mask to transfer the opening pattern to the intermediate film; and second etching, the second etching using a plasma formed from a processing gas to remove the tin-containing film and etch the carbon-containing film using the intermediate film as a mask, the processing gas including hydrogen, halogen or carbon, and oxygen.
    Type: Application
    Filed: August 23, 2023
    Publication date: February 8, 2024
    Inventors: Kenta ONO, Shinya ISHIKAWA, Tetsuya NISHIZUKA, Masanobu HONDA
  • Publication number: 20230377899
    Abstract: A plasma processing method according to the present disclosure is performed with a plasma processing apparatus, and includes: (a) preparing a substrate on a substrate support in the chamber, the substrate having an etching target film including a first silicon-containing film, and a first metal-containing film on the etching target film, the first metal-containing film including an opening pattern; and (b) etching the etching target film. (b) includes supplying a processing gas including one or more gases containing carbon, hydrogen, and fluorine into the chamber to form a plasma from the processing gas within the chamber and etch the first silicon-containing film to form the opening pattern in the first silicon-containing film, and a ratio of the number of hydrogen atoms to the number of fluorine atoms in the processing gas is 0.3 or more.
    Type: Application
    Filed: May 19, 2023
    Publication date: November 23, 2023
    Inventors: Takahiro YONEZAWA, Yusuke TAKINO, Kenta ONO, Tetsuya NISHIZUKA
  • Patent number: 9362135
    Abstract: A semiconductor device manufacturing method, the method including: forming an insulation layer having a protruding portion, the insulation layer having a surface and a rising surface that protrudes upward from the surface, on a semiconductor substrate; forming a conductive layer to cover the insulation layer having the protruding portion; and removing a predetermined region of the conductive layer by patterning the predetermined region according to an etching process using microwave plasma, which uses a microwave as a plasma source, while applying bias power of 70 mW/cm2 or above on the semiconductor substrate, under a high pressure condition of 85 mTorr or above.
    Type: Grant
    Filed: May 1, 2015
    Date of Patent: June 7, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi
  • Publication number: 20150294839
    Abstract: Disclosed is a plasma processing apparatus including a processing container, a placing table, a central introduction section, and a peripheral introduction section. The central introduction section is provided above the placing table. The central introduction introduces a gas toward the placing table along the axis passing through a center of the placing table. The peripheral introduction section is provided between the central introduction section and a top surface of the placing table in a height direction. In addition, the peripheral introduction section is formed along a side wall. The peripheral introduction section provides a plurality of gas ejection ports arranged in a circumferential direction with respect to the axis. The plurality of gas ejection ports of the peripheral introduction section extend away from the placing table as the gas ejection ports come close to the axis.
    Type: Application
    Filed: April 8, 2015
    Publication date: October 15, 2015
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hiroyuki TAKABA, Tetsuya NISHIZUKA, Naoki MATSUMOTO, Michitaka AITA, Takashi MINAKAWA, Kazuki TAKAHASHI, Jun YOSHIKAWA, Motoshi FUKUDOME, Naoki MIHARA, Hiroyuki KONDO
  • Publication number: 20150235867
    Abstract: A semiconductor device manufacturing method, the method including: forming an insulation layer having a protruding portion, the insulation layer having a surface and a rising surface that protrudes upward from the surface, on a semiconductor substrate; forming a conductive layer to cover the insulation layer having the protruding portion; and removing a predetermined region of the conductive layer by patterning the predetermined region according to an etching process using microwave plasma, which uses a microwave as a plasma source, while applying bias power of 70 mW/cm2 or above on the semiconductor substrate, under a high pressure condition of 85 mTorr or above.
    Type: Application
    Filed: May 1, 2015
    Publication date: August 20, 2015
    Inventors: Tetsuya NISHIZUKA, Masahiko TAKAHASHI
  • Patent number: 9048182
    Abstract: A semiconductor device manufacturing method, the method including: forming an insulation layer having a protruding portion, the insulation layer having a surface and a rising surface that protrudes upward from the surface, on a semiconductor substrate; forming a conductive layer to cover the insulation layer having the protruding portion; and removing a predetermined region of the conductive layer by patterning the predetermined region according to an etching process using microwave plasma, which uses a microwave as a plasma source, while applying bias power of 70 mW/cm2 or above on the semiconductor substrate, under a high pressure condition of 85 mTorr or above.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: June 2, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi
  • Patent number: 8980048
    Abstract: A plasma etching apparatus includes a process chamber, a susceptor, microwave permeable plate that is made of a dielectric material that allows microwaves to pass therethrough, a microwave supplying portion including a microwave generation apparatus that generates microwaves of a predetermined frequency, a gas supplying portion for supplying a process gas, an evacuation portion, a bias electric power supplying portion; and an alternating bias electric power control portion that controls the alternating bias electric power, wherein the alternating bias electric power control portion controls the alternating bias electric power so that supplying and disconnecting the alternating bias electric power to the susceptor are repeated to allow a ratio of a time period of supplying the alternating bias electric power with respect to a total time period of supplying the alternating bias electric power and disconnecting the alternating bias electric power to be 0.1 or more and 0.5 or less.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: March 17, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi, Toshihisa Ozu
  • Patent number: 8969210
    Abstract: There is provided a plasma etching apparatus provided for performing an etching in a desirable shape. The plasma etching apparatus includes a processing chamber 12 for performing a plasma process on a target substrate W; a gas supply unit 13 for supplying a plasma processing gas into the processing chamber 12; a supporting table positioned within the processing chamber 12 and configured to support the target substrate thereon; a microwave generator 15 for generating a microwave for plasma excitation; a plasma generation unit for generating plasma within the processing chamber 12 by using the generated microwave; a pressure control unit for controlling a pressure within the processing chamber 12; a bias power supply unit for supplying AC bias power to the supporting table 14; and a control unit for controlling the AC bias power by alternately repeating supply and stop of the AC bias power.
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: March 3, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Toshihisa Nozawa, Masaru Sasaki, Jun Hashimoto, Shota Yoshimura, Toshihisa Ozu, Tetsuya Nishizuka
  • Publication number: 20140231017
    Abstract: A plasma etching apparatus includes a process chamber, a susceptor, microwave permeable plate that is made of a dielectric material that allows microwaves to pass therethrough, a microwave supplying portion including a microwave generation apparatus that generates microwaves of a predetermined frequency, a gas supplying portion for supplying a process gas, an evacuation portion, a bias electric power supplying portion; and an alternating bias electric power control portion that controls the alternating bias electric power, wherein the alternating bias electric power control portion controls the alternating bias electric power so that supplying and disconnecting the alternating bias electric power to the susceptor are repeated to allow a ratio of a time period of supplying the alternating bias electric power with respect to a total time period of supplying the alternating bias electric power and disconnecting the alternating bias electric power to be 0.1 or more and 0.5 or less.
    Type: Application
    Filed: April 30, 2014
    Publication date: August 21, 2014
    Applicant: Tokyo Electron Limited
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi, Toshihisa Ozu
  • Patent number: 8809199
    Abstract: A processing method is provided for plasma etching features in a silicon nitride (SiN) film covered by a mask pattern. The method includes preparing a film stack on a substrate, the film stack containing a SiN film on the substrate and a mask pattern on the SiN film, forming a plasma from a process gas containing HBr gas, O2 gas, and a carbon-fluorine-containing gas, applying pulsed RF bias power to the substrate, and transferring the mask pattern to the SiN film by exposing the film stack to the plasma.
    Type: Grant
    Filed: February 12, 2011
    Date of Patent: August 19, 2014
    Assignee: Tokyo Electron Limited
    Inventor: Tetsuya Nishizuka
  • Patent number: 8765589
    Abstract: A semiconductor device manufacturing method, the method including: forming an insulation layer having a protruding portion, the insulation layer having a surface and a rising surface that protrudes upward from the surface, on a semiconductor substrate; forming a conductive layer to cover the insulation layer having the protruding portion; and removing a predetermined region of the conductive layer by patterning the predetermined region according to an etching process using microwave plasma, which uses a microwave as a plasma source, while applying bias power of 70 mW/cm2 or above on the semiconductor substrate, under a high pressure condition of 85 mTorr or above.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: July 1, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi
  • Publication number: 20140170845
    Abstract: A semiconductor device manufacturing method, the method including: forming an insulation layer having a protruding portion, the insulation layer having a surface and a rising surface that protrudes upward from the surface, on a semiconductor substrate; forming a conductive layer to cover the insulation layer having the protruding portion; and removing a predetermined region of the conductive layer by patterning the predetermined region according to an etching process using microwave plasma, which uses a microwave as a plasma source, while applying bias power of 70 mW/cm2 or above on the semiconductor substrate, under a high pressure condition of 85 mTorr or above.
    Type: Application
    Filed: February 24, 2014
    Publication date: June 19, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya NISHIZUKA, Masahiko TAKAHASHI
  • Patent number: 8753527
    Abstract: A plasma etching method uses a plasma etching apparatus including a process chamber, a susceptor, a microwave supplying portion, a gas supplying portion, an evacuation apparatus, a bias electric power supplying portion that supplies alternating bias electric power to the susceptor, and a bias electric power control portion that controls the alternating bias electric power, wherein the bias electric power control portion controls the alternating bias electric power so that supplying and disconnecting the alternating bias electric power to the susceptor are alternately repeated to allow a ratio of a time period of supplying the alternating bias electric power with respect to a total time period of supplying the alternating bias electric power and disconnecting the alternating bias electric power to be 0.1 or more and 0.5 or less.
    Type: Grant
    Filed: November 11, 2009
    Date of Patent: June 17, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi, Toshihisa Ozu
  • Publication number: 20140080311
    Abstract: A plasma processing method includes holding a target substrate on a holding table installed in a processing chamber; generating a microwave for plasma excitation; supplying a reactant gas having dissociation property; generating an electric field by introducing the microwave via a dielectric plate disposed to face the holding table; setting a distance between the holding table and the dielectric plate is set to a first distance based on periodicity of a standing wave formed in the dielectric plate by the introduction of the microwave, and generating plasma in the processing chamber in a state where the electric field is generated in the processing chamber; and after the generating of the plasma, setting the distance to a second distance shorter than the first distance by moving the holding table up and down, and performing the plasma process on the target substrate.
    Type: Application
    Filed: November 22, 2013
    Publication date: March 20, 2014
    Applicant: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Jun Yoshikawa, Tetsuya Nishizuka, Masaru Sasaki
  • Publication number: 20130344702
    Abstract: A processing method is provided for plasma etching features in a silicon nitride (SiN) film covered by a mask pattern. The method includes providing a film stack on a substrate, the film stack containing a SiN film on the substrate and a mask pattern on the SiN film, transferring the mask pattern to the SiN film by exposing the film stack to a first plasma containing a carbon-fluorine-containing gas, O2 gas, and optionally HBr gas, and exposing the film stack to a second plasma containing a carbon-fluorine-containing gas, O2 gas, a silicon-fluorine-containing gas, and optionally HBr gas.
    Type: Application
    Filed: March 3, 2012
    Publication date: December 26, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Tetsuya Nishizuka
  • Patent number: 8480848
    Abstract: The present invention relates to a plasma processing apparatus including: a processing chamber whose ceiling portion is opened and the inside thereof can be evacuated to vacuum; a ceiling plate which is made of dielectric material and is airtightly mounted to an opening of the ceiling portion; a planar antenna member which is installed on a top surface of the ceiling plate, for introducing a microwave into the processing chamber; and a coaxial waveguide, which has a central conductor connected to the planar antenna member, for supplying the microwave, wherein a gas passage is formed to pass through the central conductor, the planar antenna member, and the ceiling plate, and an electric field attenuating recess for attenuating an electric field intensity of the center portion of the ceiling plate is installed on a top surface of a center area of the ceiling plate.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: July 9, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Caizhong Tian, Tetsuya Nishizuka, Toshihisa Nozawa
  • Patent number: 8343308
    Abstract: A ceiling plate provided at a ceiling portion of a process chamber that may be evacuated to a vacuum is disclosed. The ceiling plate allows microwaves emitted from a slot of a planar antenna member provided along with the ceiling plate to pass through the ceiling plate into the process chamber, and includes plural concave portions provided along a circle on a surface of the ceiling plate, the surface facing toward an inside of the process chamber.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: January 1, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Caizhong Tian, Tetsuya Nishizuka, Kiyotaka Ishibashi, Toshihisa Nozawa
  • Patent number: 8298955
    Abstract: This invention relates to a method for conducting an etching process which uses a plasma of a process gas. This etching process is conducted on a wafer W including a substrate 101, an underlying film 102, 103 formed on the substrate, and a film 104 to be etched that is formed on the underlying film. A main etching gas formed up of a chlorine-containing gas and an oxygen-containing gas, and a nitrogen-containing gas are used as the process gas. In this etching method, etching is conducted under a condition that an N2+/N2 intensity ratio of N2+ to N2, derived from emission spectra of the plasma, is at least 0.6.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: October 30, 2012
    Assignee: Tokyo Electron Limited
    Inventor: Tetsuya Nishizuka
  • Patent number: 8267040
    Abstract: In a plasma processing apparatus that processes a wafer in a process vessel by plasma generated by the supply of a microwave, a transmissive window has, in a center area of its lower surface, a hanging portion made of the same material as a material of the transmissive window. Between an outer peripheral surface of the hanging portion and a sidewall inner surface continuing from a support part, a gap is formed, the gap having a gap length of 0.5 to 10 mm, more preferably 0.5 to 5 mm. The generation of a strong electric field and plasma at a contact point is inhibited and an amount of sputtered particles, radicals, or the like reaching the wafer is also reduced.
    Type: Grant
    Filed: February 15, 2005
    Date of Patent: September 18, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Kiyotaka Ishibashi, Junichi Kitagawa, Singo Furui, Cai Zhong Tian, Jun Yamashita, Nobuhiko Yamamoto, Tetsuya Nishizuka, Toshihisa Nozawa, Shinya Nishimoto, Tamaki Yuasa