Abstract: The present disclosure provides aerosol generating substrates and aerosol source members comprising aerosol generating substrates, as well as methods of manufacturing thereof. In an example implementation, an aerosol generating substrate may comprise a fibrous filler material, an aerosol forming material, and a plurality of heat conducting constituents, wherein the substrate is formed as a sheet, and wherein the heat conducting constituents are part of the sheet. The heat conducting constituents may be incorporated within the sheet, or may be formed on a surface of the sheet. In another example implementation, an aerosol source member may comprise a substrate portion formed of a collection of intermingled pieces cut from an aerosol substrate sheet. In addition, or alternatively, a substrate portion may be formed of a series of overlapping layers of an aerosol substrate sheet.

Abstract: An aerosol delivery device and a substrate tablet for use with an inductively-heated aerosol delivery device are provided. The aerosol delivery device comprises a control body having a housing, a mouthpiece portion located proximate the housing, a resonant transmitter located in the control body, a control component configured to drive the resonant transmitter, and a substrate tablet receivable in the device. The substrate tablet may comprise a granular substrate material and a susceptor component, the substrate material and the susceptor component may be configured to be formed together, and the susceptor component may be configured to be heated by the resonant transmitter.

Abstract: The present disclosure provides an aerosol generating component containing a substrate carrying at least one aerosol forming material. The substrate is substantially free of solid tobacco material, and includes about 60% dry weight or more of one or more fillers, based on the total dry weight of the substrate, and at least one binder. The final form of the substrate can be configured to be used in aerosol generating components for aerosol delivery devices. Such devices utilize electrically generated heat or combustible ignition sources to heat the aerosol forming materials, providing an inhalable substance in the form of an aerosol.

Abstract: Disclosed is an aerosol delivery device for use with removable and replaceable cartridges. The device includes a holder defining a proximal end and a distal end and a receiving chamber configured to receive the removable cartridge including an ignitable heat source. The holder defines a first aerosol passageway extending therethrough. The device includes a mouthpiece coupled to the holder and defining a second aerosol passageway extending therethrough and a pair of static ignitor contacts disposed proximate the receiving chamber and oriented to contact the ignitable heat source when the removable cartridge is secured within the receiving chamber. The device may include an access door movably coupled to the holder and configured to provide access to the receiving chamber in an open configuration and secure the cartridge for ignition when in a closed configuration.

Abstract: The present disclosure is directed to an aerosol delivery device for use with a removable and replaceable cartridge and including actuatable ignitor contacts. The device includes a holder defining a receiving chamber configured to receive the cartridge, the cartridge comprising an ignitable heat source and a substrate portion comprising an aerosol precursor composition. The device further includes a first aerosol passageway, a mouthpiece defining a second aerosol passageway, and a power source disposed therein. The actuatable ignitor contacts are configured to engage with the ignitable heat source when the removable cartridge is secured within the receiving chamber and are movable between a first position spaced apart from the ignitable heat source and a second position contacting the ignitable heat source. The device may also include a dual-purpose actuator assembly coupled to the holder and configured to ignite the ignitable heat source and eject the removable cartridge.

Abstract: Disclosed is an aerosol delivery device for use with removable and replaceable cartridges that may be loaded into and ejected from the devices in different orientations and via different access points. The device includes a holder defining a proximal end and a distal end and a receiving chamber configured to receive the removable cartridge. The holder defines a first aerosol passageway extending therethrough. The device may include a mouthpiece coupled to the holder and defining a second aerosol passageway extending therethrough. The device may further include an access point (e.g., a door) movably coupled to the holder. In an open configuration, the access point provides access to the receiving chamber for loading the removable cartridge therein and, in a closed configuration, fluidly couples the receiving chamber with the first aerosol passageway.

Abstract: Disclosed are aerosol delivery devices for use with a removable and replaceable cartridge, where the device includes an improved mouthpiece, such as one that is removable or customizable. The device includes a holder defining a receiving chamber configured to receive a removable cartridge comprising an ignitable heat source and a substrate portion that includes a substrate material having an aerosol precursor composition configured to form an aerosol upon application of heat thereto and a first aerosol passageway and a mouthpiece with a first end and a longitudinally opposed second end defining a second aerosol passageway, where the first end is configured to engage with a user's mouth and the second end is coupleable to the proximal end of the holder. The mouthpiece can be removed for cleaning and then reattached for continued use or, in some cases, a different mouthpiece may be attached to customize the user's experience.

Abstract: An aerosol delivery device and a substrate tablet for use with an inductively-heated aerosol delivery device are provided. The aerosol delivery device comprises a control body having a housing, a mouthpiece portion located proximate the housing, a resonant transmitter located in the control body, a control component configured to drive the resonant transmitter, and a substrate tablet receivable in the device. The substrate tablet may comprise a granular substrate material and a susceptor component, the substrate material and the susceptor component may be configured to be formed together, and the susceptor component may be configured to be heated by the resonant transmitter.

Abstract: The present disclosure provides aerosol generating substrates and aerosol source members comprising aerosol generating substrates, as well as methods of manufacturing thereof. In an example implementation, an aerosol generating substrate may comprise a fibrous filler material, an aerosol forming material, and a plurality of heat conducting constituents, wherein the substrate is formed as a sheet, and wherein the heat conducting constituents are part of the sheet. The heat conducting constituents may be incorporated within the sheet, or may be formed on a surface of the sheet. In another example implementation, an aerosol source member may comprise a substrate portion formed of a collection of intermingled pieces cut from an aerosol substrate sheet. In addition, or alternatively, a substrate portion may be formed of a series of overlapping layers of an aerosol substrate sheet.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. In one implementation, the holder includes a main body defining a proximal end and a distal end, and an outer sleeve configured to slide relative to the main body, the outer sleeve also defining a proximal end and a distal end. The outer sleeve is configured to slide to a use position, in which the proximal end of the main body extends beyond the proximal end of the outer sleeve and the distal end of the outer sleeve extends beyond the distal end of the main body, and a storage position, in which the distal end of the main body extends beyond the distal end of the outer sleeve and the proximal end of the outer sleeve substantially covers the proximal end of the main body.

Abstract: An aerosol delivery device and a substrate tablet for use with an inductively-heated aerosol delivery device are provided. The aerosol delivery device comprises a control body having a housing, a mouthpiece portion located proximate the housing, a resonant transmitter located in the control body, a control component configured to drive the resonant transmitter, and a substrate tablet receivable in the device. The substrate tablet may comprise a granular substrate material and a susceptor component, the substrate material and the susceptor component may be configured to be formed together, and the susceptor component may be configured to be heated by the resonant transmitter.

Abstract: An aerosol delivery device and a substrate tablet for use with an inductively-heated aerosol delivery device are provided. The aerosol delivery device comprises a control body having a housing, a mouthpiece portion located proximate the housing, a resonant transmitter located in the control body, a control component configured to drive the resonant transmitter, and a substrate tablet receivable in the device. The substrate tablet may comprise a granular substrate material and a susceptor component, the substrate material and the susceptor component may be configured to be formed together, and the susceptor component may be configured to be heated by the resonant transmitter.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. In one implementation, the holder includes a first body portion and a second body portion, the first body portion defining a main body and a guide post that defines a receiving chamber extending at least a portion therethrough. The second body portion is configured to rotate about and slide along at least a portion of the guide post to and from a use position, wherein the second body portion is proximate the main body of the first body portion and the substrate cartridge is retained in the receiving chamber, and an open position, wherein the second body portion is rotated relative to and extended away from the main body of the first body portion such that the substrate cartridge can be inserted into or removed from the receiving chamber.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. The removable cartridge comprises an ignitable heat source and a substrate portion that includes a substrate material having an aerosol precursor composition configured to form an aerosol upon application of heat thereto. The holder includes a main body defining a receiving chamber configured to receive the substrate cartridge, a power source, and an inductive heating assembly. A least a portion of the inductive heating assembly is integral with the main body and is configured to ignite the ignitable heat source and to heat at least a portion of the substrate material.

Abstract: The present disclosure is directed to an aerosol delivery device and a consumable unit for use with a holder of an aerosol delivery device. In one example implementation, the consumable unit comprises an ignitable heat source and a substrate material having an aerosol precursor composition configured to form an aerosol upon application of heat thereto. The heat source of the consumable unit is contained within a susceptor pouch, and the susceptor pouch is configured to be heated by an inductive heating assembly to ignite the heat source. In some implementations, the susceptor pouch comprises the consumable unit. In other implementations, the substrate material is contained within a substrate container.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. In one implementation, the holder includes a main body defining a proximal end and a distal end, the main body further defining a receiving chamber configured to receive at least a portion of a substrate cartridge, and an aerosol passageway that extends through at least a portion of the main body, a power source, and a modular lighter configured to ignite the ignitable heat source. The modular lighter is powered by the power source and is engageable with and separable from the main body.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. In one implementation, the holder includes a main body defining a proximal end and a distal end, and an outer sleeve configured to slide relative to the main body, the outer sleeve also defining a proximal end and a distal end. The outer sleeve is configured to slide to a use position, in which the proximal end of the main body extends beyond the proximal end of the outer sleeve and the distal end of the outer sleeve extends beyond the distal end of the main body, and a storage position, in which the distal end of the main body extends beyond the distal end of the outer sleeve and the proximal end of the outer sleeve substantially covers the proximal end of the main body.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. In one implementation, the holder includes a main body, a power source, and a lighter portion. The main body defines an aerosol passageway, a proximal end and a distal end, and a receiving chamber configured to receive a substrate cartridge. The power source is located in the main body and is configured to power the lighter portion. The lighter portion is configured to ignite an ignitable heat source of the substrate cartridge and is integral with the main body.

Abstract: The present disclosure is directed to an aerosol delivery device and a holder for use with a removable substrate cartridge. The holder may include a first body portion and a second body portion. The first body portion may define a longitudinal axis, a rotational axis, and an aerosol passage. The second body portion may include a cartridge receiving chamber and may be configured to slide along the longitudinal axis and rotate about the rotation axis relative to the first body portion to and from a use position, wherein at least a portion of the second body is received by the first body portion and the substrate cartridge is retained in the receiving chamber, and an open position, wherein the second body portion is rotated relative to and extended away from the first body portion such that the substrate cartridge can be inserted into or removed from the receiving chamber.

Abstract: The present disclosure is directed to a holder of a smoking article comprising a receiving end and a mouth end opposite the receiving end. The holder defines a socket that is configured to receive a proximal section of a cartridge. The holder has a lighting configuration in which the holder is configured to secure a proximal section of the cartridge to the holder with a heat source of the cartridge opposite the proximal section disposed beyond the receiving end of the holder. The holder has a received configuration in which the holder is configured to secure the proximal section of the cartridge in the socket with the heat source disposed proximate the receiving end of the holder. The receiving end comprises a substantially solid outer wall.