Patents by Inventor Theodore Kosa

Theodore Kosa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100108203
    Abstract: A stainless steel strip article is disclosed. The article is formed from a corrosion resistant alloy having the following composition in weight percent, about: C 0.03 max. Mn 1.0 max. Si 0.75 max. P 0.040 max. S 0.020 max. Cr 10.9-11.1 Ni 10.9-11.1 Mo 0.9-1.1 Ti 1.5-1.6 Al 0.25 max. Nb 0.7-0.8 Cu 1 max. B 0.010 max. N 0.030 max. The balance is iron and usual impurities. The elongated thin strip article provides a room temperature tensile strength of at least about 280 ksi in the solution treated and age hardened condition. A method of making the strip article and a method of using it to make a golf club are also disclosed.
    Type: Application
    Filed: October 30, 2009
    Publication date: May 6, 2010
    Inventors: Theodore Kosa, David E. Wert
  • Publication number: 20090263270
    Abstract: A corrosion-resistant, free-machining, magnetic stainless steel alloy is described. The alloy has the following weight percent composition: 0.025 max. C, 0.60 max. Mn, 1.0-2.0 Si, 0.035 max. P, 0.15-0.40 S, 12.0-14.0 Cr, 0.5 max. Ni, 0.5-1.3 Mo, 0.5-1.3 V, 0.5 max. Cu, 0.020 max. Al, 0.025 max. N, and the balance is iron and usual impurities.
    Type: Application
    Filed: July 1, 2009
    Publication date: October 22, 2009
    Inventor: Theodore Kosa
  • Publication number: 20070166183
    Abstract: A corrosion-resistant, free-machining, magnetic stainless steel alloy is described. The alloy has the following weight percent composition: 0.025 max. C, 0.60 max. Mn, 1.0-2.0 Si, 0.035 max. P, 0.15-0.40 S, 12.0-14.0 Cr, 0.5 max. Ni, 0.5-1.3 Mo, 0.5-1.3 V, 0.5 max. Cu, 0.020 max. Al, 0.025 max. N, and the balance is iron and usual impurities.
    Type: Application
    Filed: January 18, 2006
    Publication date: July 19, 2007
    Applicant: CRS HOLDINGS INC.
    Inventor: Theodore Kosa
  • Patent number: 6630103
    Abstract: A precipitation hardenable stainless steel having the following weight percent composition is disclosed. C 0.030 max. Mn  0.5 max. Si  0.5 max. P 0.040 max. S 0.025 max. Cr  9-13 Ni 7-9 Mo 3-6 Cu  0.75 max. Co  5-11 Ti  1.0 max. Al 1.0-1.5 Nb  1.0 max. B 0.010 max. N 0.030 max. O 0.020 max. The balance of the alloy is essentially iron and the usual impurities. One or more rare earth metals or calcium may be included in the alloy for removing and/or stabilizing phosphorus and sulfur. The alloy provides a unique combination of strength, toughness, and ductility. In accordance with another aspect of the present invention, there is described a useful article such as an aircraft structural component or a golf club head that is formed, at least in part, from the aforesaid alloy.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: October 7, 2003
    Assignee: CRS Holding, Inc.
    Inventors: James W. Martin, Theodore Kosa
  • Publication number: 20030049153
    Abstract: A precipitation hardenable stainless steel having the following weight percent composition is disclosed. 1 C 0.030 max. Mn  0.5 max. Si  0.5 max. P 0.040 max. S 0.025 max. Cr  9-13 Ni 7-9 Mo 3-6 Cu  0.75 max. Co  5-11 Ti  1.0 max. Al 1.0-1.5 Nb  1.0 max. B 0.010 max. N 0.030 max. O 0.020 max.
    Type: Application
    Filed: March 26, 2002
    Publication date: March 13, 2003
    Inventors: James W. Martin, Theodore Kosa
  • Patent number: 6461452
    Abstract: A free-machining, precipitation-hardenable, martensitic stainless steel is described that provides a unique combination of machinability, processability, and toughness. The broad compositional range of the steel alloy of the invention is as follows, in weight percent: C 0.030 max. Mn 0.75 max. Si 0.75 max.. P 0.040 max. S 0.15-0.35 Cr 14.0-15.5 Ni  5.0-6.0 Mo 0.50-1.2 Cu  3.0-4.0 Nb 0.10-0.30 B 0.010 max. N 0.030 max. The balance of the alloy is iron and the usual impurities found in commercial grades of martensitic precipitation-hardening stainless steels intended for similar use or service.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: October 8, 2002
    Assignee: CRS Holdings, Inc.
    Inventor: Theodore Kosa
  • Patent number: 6238455
    Abstract: A powder metallurgy article formed of a sulfur-containing, precipitation-hardenable, stainless steel alloy is described. The article has a unique combination of strength, ductility, processability, and machinability. The powder metallurgy article is formed of a stainless steel alloy having the following composition in weight percent. C 0.03 max. Mn 1.0 max. Si 0.75 max. P 0.040 max. S 0.010-0.050 Cr 10-14 Ni 6-12 Ti 0.4-2.5 Mo 6 max. B 0.010 max. Cu 4 max. Co 9 max. Nb 1 max. Al 1 max. Ta 2.5 max. N 0.03 max. The balance of the alloy is iron and the usual impurities. The powder metallurgy article according to this invention is characterized by a fine dispersions of titanium sulfides that are not greater than about 5 &mgr;m in major dimension. A method of preparing the powder metallurgy article is also described.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: May 29, 2001
    Assignee: CRS Holdings, Inc.
    Inventors: Robert S. Brown, Gregory J. Del Corso, Theodore Kosa, James W. Martin
  • Patent number: 6146475
    Abstract: A corrosion resistant, martensitic stainless steel alloy is disclosed having the following composition in weight percent.______________________________________ wt. % ______________________________________ Carbon 0.06-0.10 Manganese 0.50 max. Silicon 0.40 max. Phosphorus 0.060 max. Sulfur 0.15-0.55 Chromium 12.00-12.60 Nickel 0.25 max. Molybdenum 0.10 max. Copper 0.50 max. Nitrogen 0.04 max. ______________________________________and the balance is essentially iron. This alloy provides a unique combination of form tool machinability, corrosion resistance, and hardenability, particularly in the annealed condition (100 HRB max.). The alloy is capable of being hardened to at least 35 HRC.
    Type: Grant
    Filed: March 22, 1999
    Date of Patent: November 14, 2000
    Assignee: CRS Holdings, Inc.
    Inventor: Theodore Kosa
  • Patent number: 5837190
    Abstract: The present invention relates to an austenitic stainless steel alloy and in particular to a resulfurized austenitic stainless steel alloy, and an article made therefrom, having a unique combination of corrosion resistance, machinability and low magnetic permeability, especially in the cold worked condition.
    Type: Grant
    Filed: December 17, 1996
    Date of Patent: November 17, 1998
    Assignee: CRS Holdings, Inc.
    Inventors: Theodore Kosa, John H. Magee, Jr., James W. Martin, Ronald P. Ney, Sr.
  • Patent number: 5681528
    Abstract: A precipitation hardenable, martensitic stainless steel alloy is disclosed consisting essentially of, in weight percent, about______________________________________ C 0.03 max Mn 1.0 max Si 0.75 max P 0.040 max S 0.020 max Cr 10-13 Ni 10.5-11.6 Ti 1.5-1.8 Mo 0.25-1.5 Cu 0.95 max Al 0.25 max Nb 0.3 max B 0.010 max N 0.030 max ______________________________________the balance essentially iron. The disclosed alloy provides a unique combination of stress-corrosion cracking resistance, strength, and notch toughness.
    Type: Grant
    Filed: September 25, 1995
    Date of Patent: October 28, 1997
    Assignee: CRS Holdings, Inc.
    Inventors: James W. Martin, Theodore Kosa, Bradford A. Dulmaine
  • Patent number: 5601664
    Abstract: A ferritic, stainless steel alloy containing in weight percent about 0.05% max. C, 2.0% max. Mn, 0.70-1.5% Si, 0.1-0.5% S, 15-20% Or, 0.80-3.00% Mo, 0.10-1.0% Nb, 0.06% max. N, and the balance iron and impurities, provides a unique combination of magnetic properties, corrosion resistance, and machinability.
    Type: Grant
    Filed: November 8, 1995
    Date of Patent: February 11, 1997
    Assignee: CRS Holdings, Inc.
    Inventors: Theodore Kosa, Stephen M. Lukes, Douglas W. Dietrich, Terry A. DeBold
  • Patent number: 5512238
    Abstract: An austenitic, stainless steel alloy consists essentially of, in weight percent, about:______________________________________ C 0.030 max Mn 2.0 max Si 1.0 max P 0.05 max S 0.02-0.05 Cr 16.0-20.0 Ni 9.8-14.0 Mo 3.0 max Cu 0.8-1.5 N 0.035 max ______________________________________up to about 0.75 weight percent of an element selected from the group consisting of Ti and Cb, and the balance is essentially iron, wherein Cb is not more than about 0.1 weight percent when Ti.gtoreq.(5.times.% C.) and Ti is not more than about 0.1 weight percent when Cb.gtoreq.(10.times.% C.). The alloy provides a unique combination of machinability, corrosion resistance, formability, and mechanical properties.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 30, 1996
    Assignee: CRS Holdings, Inc.
    Inventors: Theodore Kosa, John H. Magee, Jr.
  • Patent number: 5482674
    Abstract: An austenitic, stainless steel alloy having a unique combination of machinability and a low magnetic permeability, especially in the cold worked condition, is disclosed consisting essentially of, in weight percent, about______________________________________ C 0.l035 max Mn 1.0-4.0 Si 1.0 max P 0.2 max S 0.15-0.45 Cr 16.0-20.0 Ni 9.2-12.0 Mo 1.5 max Cu 0.8-2.0 N 0.035 max Se 0.1 max ______________________________________with the balance essentially iron.
    Type: Grant
    Filed: July 7, 1994
    Date of Patent: January 9, 1996
    Assignee: CRS Holdings, Inc.
    Inventors: Theodore Kosa, John H. Magee, Jr., James W. Martin, Ronald P. Ney, Sr.
  • Patent number: 5362337
    Abstract: A martensitic stainless steel alloy having a good combination of machinability, hardness capability, and corrosion resistance is disclosed which contains, in weight percent, about:______________________________________ Preferred A Preferred B Preferred C ______________________________________ C up to 0.07 up to 0.07 up to 0.07 N up to 0.07 up to 0.07 up to 0.07 C + N up to 0.08 up to 0.08 up to 0.08 Cu 1.0-3.0 1.0-3.5 1.0-3.5 delta ferrite up to 11 up to 3 7-11 Cr 10.0-14.0 10.0-14.0 10.0-14.0 S 0.15-0.55 0.15-0.55 0.15-0.55 Mn up to 1.25 up to 1.25 up to 1.25 Si up to 1.0 up to 1.0 up to 1.0 P up to 0.06 up to 0.06 up to 0.06 Ni up to 1.0 up to 1.0 up to 1.0 Mo up to 1.0 up to 1.0 up to 1.0 B up to 0.01 up to 0.01 up to 0.01 Te up to 0.10 up to 0.10 up to 0.10 Se up to 0.25 up to 0.25 up to 0.25 Bi up to 0.15 up to 0.15 up to 0.15 Nb up to 0.10 up to 0.10 up to 0.10 ______________________________________and the balance is essentially iron.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: November 8, 1994
    Assignee: CRS Holdings, Inc.
    Inventor: Theodore Kosa
  • Patent number: 5308577
    Abstract: An austenitic, non-magnetic, stainless steel alloy is disclosed which, in the wrought condition, is essentially ferrite-free and has a relative magnetic permeability of less than about 1.02, a room temperature 0.2% yield strength of at least about 100 ksi, and good resistance to stress corrosion cracking in chloride environments. Broad, intermediate, and preferred ranges are disclosed as follows:______________________________________ w/o Broad Intermediate Preferred ______________________________________ C 0.08 max. 0.05 max. 0.035 max. Mn 14-19 15-18 16-18 Si 1.0 max. 1.0 max. 0.75 max. Cr 12-21 14-19.5 16-18 Ni 3.5 2.5 max. 1.5 max. Mo 0.5-4 0.75-2.5 1.0-2.0 Cu 2.0 max. 1.5 max. 1.0 max. N 0.2-0.8 0.3-0.7 0.4-0.6 B 0.06 max. 0.005 max. 0.005 max. ______________________________________the balance being iron.
    Type: Grant
    Filed: September 23, 1992
    Date of Patent: May 3, 1994
    Assignee: CRS Holdings, Inc.
    Inventors: Bradford A. Dulmaine, Theodore Kosa, John H. Magee, Jr., Donald K. Schlosser
  • Patent number: 5254184
    Abstract: A duplex stainless steel having a good combination of galling resistance and corrosion resistance is disclosed containing in weight percent about:______________________________________ Broad Intermediate Preferred ______________________________________ C 0.1 Max. 0.05 Max. 0.025 Max. Mn 0-6 1-4 1-3 Si 2.5-6 3-6 4-5 Cr 16-24 17-22 18-21 Ni 2-12 6-10 7-9 Mo 4 Max. 0.5-3 1.0-2 N 0.07-0.30 0.10-0.25 0.15-0.20 ______________________________________and the balance of the alloy is essentially iron. In the annealed condition the alloy is limited to about 15-50% v/o ferrite. To attain its good galling resistance, the alloying elements are balanced so that the % Ni+0.68 (% Cr)+0.55 (% Mn)+0.45 (% Si)+(% C+% N)+% Mo+0.2 (% Co), is at least about 27.5, and the Ni/Si ratio is not more than about 2.5.
    Type: Grant
    Filed: June 5, 1992
    Date of Patent: October 19, 1993
    Assignee: Carpenter Technology Corporation
    Inventors: John H. Magee, Jr., Theodore Kosa, Donald K. Schlosser
  • Patent number: 5094812
    Abstract: An austenitic, non-magnetic, stainless steel alloy and articles made therefrom are disclosed which, in the wrought condition, are essentially ferrite-free and have a relative magnetic permeability of less than about 1.02, a room temperature 0.2% yield strength of at least about 100 ksi, and good resistance to stress corrosion cracking in chloride environments. Broad, intermediate, and preferred ranges are disclosed as follows:______________________________________ w/o Broad Intermediate Preferred ______________________________________ C 0.08 max. 0.05 max. 0.035 max. Mn 14-19 15-18 16-18 Si 1 max. 1 max. 0.75 max. Cr 12-21 14-19.5 16-18 Ni 3.5 2.5 max. 1.5 max. Mo 0.5-4 0.75-2.5 1.0-2.0 Cu 2.0 max. 1.5 max. 1.0 max. N 0.2-0.8 0.3-0.7 0.4-0.6 B 0.06 max. 0.005 max. 0.005 max. ______________________________________the balance being iron. The alloy is balanced to be essentially ferrite-free and is further balanced according to Equations 1 and 2 (Eqs.
    Type: Grant
    Filed: April 12, 1990
    Date of Patent: March 10, 1992
    Assignee: Carpenter Technology Corporation
    Inventors: Bradford A. Dulmaine, Theodore Kosa, John H. Magee, Jr., Donald K. Schlosser
  • Patent number: 5091024
    Abstract: A ferritic alloy, having an improved combination of magnetic properties and corrosion resistance, contains, in weight percent, about______________________________________ % ______________________________________ Carbon 0.03 max. Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.03 max. Sulfur 0-0.5 Chromium 10-13.0 Molybdenum 0-1.5 Nitrogen 0.05 max. Titanium 0.01 max. Aluminum 0.01 max. ______________________________________and the balance is essentially iron. The alloy, and articles made therefrom, provide higher saturation induction than known corrosion resistant, magnetic alloys.
    Type: Grant
    Filed: June 27, 1990
    Date of Patent: February 25, 1992
    Assignee: Carpenter Technology Corporation
    Inventors: Terry A. DeBold, Theodore Kosa, Millard S. Masteller
  • Patent number: 4994122
    Abstract: A ferritic alloy, having an improved combination of magnetic properties and corrosion resistance, contains, in weight percent, about______________________________________ % ______________________________________ Carbon 0.03 max. Manganese 0.5 max. Silicon 0.5 max. Sulfur 0-0.5 Chromium 2-13.0 Molybdenum 0-1.5 Nitrogen 0.05 max. ______________________________________and the balance is essentially iron. The alloy, and articles made therefrom, provide higher saturation induction than known corrosion resistant, magnetic alloys.
    Type: Grant
    Filed: July 13, 1989
    Date of Patent: February 19, 1991
    Assignee: Carpenter Technology Corporation
    Inventors: Terry A. DeBold, Theodore Kosa, Millard S. Masteller