Abstract: A metal cord has an M+N construction with two concentric layers. An internal first layer or core includes M wire(s) of diameter d1, M having a value from 1 to 4. An external second layer includes N wires of diameter d2 and is positioned around the core, the N wires being wound in a helix. Between the wires of the two layers are gaps, some or all of which include a filling rubber based on an unsaturated thermoplastic elastomer. The filling rubber may be, for example, based on an SBS or an SIS block copolymer. When used in a molten state, the thermoplastic elastomer presents no problem due to unwanted stickiness if the filling rubber overspills outside the cord after manufacture. The unsaturated and therefore (co)vulcanizable nature of the thermoplastic elastomer makes it compatible with diene rubber matrices used as calendering rubber in metal fabrics intended for reinforcing tires.

Abstract: Metal cord (C-1) having two layers (Ci, Ce) of 3+N construction, rubberized in situ, comprising an inner layer (Ci) formed from three core wires (10) of diameter d1 wound together in a helix with a pitch p1 and an outer layer (Ce) of N wires (11) N varying from 6 to 12, of diameter d2, which are wound together in a helix with a pitch p2 around the inner layer (Ci), wherein said cord has the following characteristics (d1, d2, p1 and p2 are expressed in mm): 0.20<d1<0.50; 0.20<d2<0.50; p1/p2?1; 5<p1<30; 10<p2<30; the inner layer is sheathed with a diene rubber composition called a “filling rubber” (12) which, for any length of cord of at least 2 cm, is present in the central channel (13) formed by the three core wires and in each of the gaps lying between the three core wires (10) and the N wires (11) of the outer layer (Ce); and the content of filling rubber in the cord is between 5 and 30 mg per g of cord.

Abstract: In a method of manufacturing a two-layer multistrand metal cord, N wires constituting an outer strand layer are wound in a helix around two wires constituting an inner strand layer, so as to form a strand. L>1 previously formed strands, which are incorporated as outer strands of an unsaturated outer cord layer of the cord, are wound in a helix around K>1 previously formed strands, which are incorporated as inner strands of an inner cord layer of the cord, to form a wound cord. The wound cord is overtwisted, the overtwisted cord is balanced so as to obtain zero residual torque in the overtwisted cord, and the balanced overtwisted cord is untwisted.

Abstract: A two-layer multistrand metal cord includes an inner cord layer and an outer cord layer. The inner cord layer is formed of K>1 inner strands, which are wound in a helix. The outer cord layer is unsaturated and formed of L>1 outer strands, which are wound in a helix around the inner cord layer. Each strand of the inner cord layer and the outer cord layer includes an inner strand layer and an outer strand layer. The inner strand layer is formed of two inner wires. The outer strand layer is formed of N outer wires, which are wound in a helix around the inner strand layer.

Abstract: A metal cord (C-1) having two layers (Ci, Ce) of 3+N construction, rubberized in situ, comprising an inner layer (Ci) formed from three core wires (10) of diameter d1 wound together in a helix with a pitch p1 and an outer layer (Ce) of N wires (11) N varying from 6 to 12, of diameter d2, which are wound together in a helix with a pitch p2 around the inner layer (Ci), said cord being characterized in that it has the following characteristics (d1, d2, p1 and p2 being in mm): 0.08<d1<0.30; 0.08<d2?0.20; p1/p2?1; 3<p1<30; 6<p2<30; the inner layer is sheathed with a diene rubber composition called a “filling rubber” (12) which, for any length of cord of 2 cm or more, is present in the central channel (13) formed by the three core wires and in each of the gaps lying between the three core wires (10) and the N wires (11) of the outer layer (Ce); the content of filling rubber in the cord is between 5 and 35 mg per g of cord.

Abstract: Metal cord (C-1) with two concentric layers (Ci, Ce) of M+N construction, comprising an internal first layer or core (Ci) made up of M wire(s) (10) of diameter d1, M varying from 1 to 4, around which core are wound together in a helix, in an external second layer (Ce), N wires (11) of diameter d2, in which at least some of the gaps in the cord which are situated between the wires of the various contain a filling rubber (13) based on an unsaturated thermoplastic elastomer, particularly a styrene thermoplastic elastomer (TPS) such an SBS or SIS block copolymer for example. Such a thermoplastic elastomer, when used in the molten state, presents no problems of unwanted stickiness if the filling rubber overspills outside the cord after manufacture; its unsaturated and therefore (co)vulcanizable nature makes it extremely compatible with the diene rubber, for example natural rubber, matrices usually used as calendering rubber in the metal fabrics intended for reinforcing the tyres.

Abstract: J strands form a core. K outer strands are wound around it in a helix with pitch PK, each having a cord with an L wire inner layer of diameter d1, and an M wire outer layer of diameter d2, wound around the inner layer in a helix with pitch p2; with (in mm): 0.10<d1<0.50; 0.10<d2<0.50; 6<p2<30; its inner layer is sheathed with filling rubber; over any length PK of the outer strand, filling rubber is in each of the capillaries delimited by L wires of the inner layer and M wires of the outer layer, and also, when L is equal to 3 or 4, in the central channel delimited by L wires of the inner layer. Filling rubber in said outer strand is 5 to 40 mg per g of strand.

Abstract: Metal cord of K×(L+M) construction. K elementary strands assembled in a helix, with pitch PK, each having a cord with L wire inner layer of diameter d1, and M wire outer layer of diameter d2, in a helix with pitch p2 around the inner layer; with (in mm): 0.10<d1<0.50; 0.10<d2<0.50; 3<p2<10; inner layer is sheathed with filling rubber; over a K times PK length of the elementary strand, filling rubber is in each of the capillaries delimited by the L wires of the inner layer and the M wires of the outer layer, and also, when L is equal to 3 or 4, in the central channel delimited by the L wires of the inner layer. The amount of filling rubber in said elementary strand is 5 to 40 mg per g of elementary strand.

Abstract: Method of manufacturing a metal cord with three concentric layers (C1, C2, C3), of the type rubberized in situ, i.e.

Abstract: Method of manufacturing a metal cord with three concentric layers (C1, C2, C3), of the type rubberized in situ, i.e.

Abstract: In a multi-strand steel cable, at least three layers are present. An inner layer includes from 1 to 4 wires. An intermediate layer surrounds the inner layer and includes from 3 to 12 wires wound together in a helix at a pitch p2. An outer layer surrounds the intermediate layer and includes from 8 to 20 wires wound together in a helix at a pitch p3. A rubber sheath covers at least the intermediate layer and is formed of a cross-linkable or cross-linked rubber composition that includes at least one diene elastomer.

Abstract: Method of manufacturing a metal cable having two layers (Ci, Ce) of construction M+N, comprising an inner layer (Ci) having M wires of diameter d1 wound together in a helix at a pitch p1, M varying from 2 to 4, and an outer layer (Ce) of N wires of diameter d2, wound together in a helix at a pitch p2 around the inner layer (Ci), the method comprising the following steps performed in line: a step of assembling the M core wires by twisting to form the inner layer (Ci) at a point of assembling; downstream of the point of assembling of the M core wires, a step of sheathing the inner layer (Ci) with a diene rubber composition called “filling rubber”, in the raw state; a step of assembling the N wires of the outer layer (Ce) by twisting around the inner layer (Ci) thus sheathed; and a step of twist balancing. Also disclosed is a device for implementing such a method.

Abstract: Metal cord with a plurality of concentric layers, of the type rubberized in situ, i.e. a cord that is rubberized from the inside, during its actual manufacture, with a rubber known as a filling rubber, in which all or some of the gaps situated between the wires of the cord contain a thermoplastic elastomer of the unsaturated type, particularly an unsaturated thermoplastic stirene (TPS) elastomer such as an SBS, SBBS, SIS or SBIS block copolymer for example. Such a thermoplastic elastomer, used in the molten state, presents no problems of parasitic stickiness if the filling rubber overspills out of the cord following manufacture; its unsaturated and therefore (co)vulcanizable nature makes it extremely compatible with the diene rubber matrices, notably natural rubber matrices as conventionally used as calendering rubber in the metal fabrics intended for reinforcing tires.

Abstract: Metal cord with three concentric layers including a first layer of diameter dc made up of M wire(s) of diameter d1, around which are wound as a helix at a pitch p2, as a second layer, N wires of diameter d2, around which are wound as a helix at pitch p3, as a third layer, P wires of diameter d3.

Abstract: A device and method for manufacturing a metal cord with three concentric layers, rubberized in situ, of M+N+P construction, wherein the method comprises the following steps which are performed in line: an assembling step by twisting N wires around a first layer to form, at a point named the “assembling point”, an intermediate cord named a “core strand” of M+N construction; downstream of the assembling point, a sheathing step in which the M+N core strand is sheathed with a rubber composition named “filling rubber” in the uncrosslinked state, an assembling step in which P wires of the first layer are twisted around the core strand thus sheathed, and a final twist-balancing step.

Abstract: The present invention relates to a three-layered metal cable of construction L+M+N usable as a reinforcing element for a tire carcass reinforcement, comprising an inner layer C1 having L wires of diameter d1 with L being from 1 to 4, surrounded by an intermediate layer C2 of M wires of diameter d2 wound together in a helix at a pitch p2 with M being from 3 to 12, said layer C2 being surrounded by an outer layer C3 of N wires of diameter d3 wound together in a helix at a pitch p3 with N being from 8 to 20, said cable being characterised in that a sheath formed of a cross-linkable or cross-linked rubber composition based on at least one diene elastomer covers at least said layer C2. The invention furthermore relates to the articles or semi-finished products made of plastics material and/or rubber which are reinforced by such a multi-layer cable, in particular to tires used in industrial vehicles, more particularly heavy-vehicle tires and their carcass reinforcement plies.

Abstract: The present invention relates to a three-layered metal cable of construction L+M+N usable as a reinforcing element for a tire carcass reinforcement, comprising an inner layer C1 having L wires of diameter d1 with L being from 1 to 4, surrounded by an intermediate layer C2 of M wires of diameter d2 wound together in a helix at a pitch p2 with M being from 3 to 12, said layer C2 being surrounded by an outer layer C3 of N wires of diameter d3 wound together in a helix at a pitch p3 with N being from 8 to 20, said cable being characterised in that a sheath formed of a cross-linkable or cross-linked rubber composition based on at least one diene elastomer covers at least said layer C2. The invention furthermore relates to the articles or semi-finished products made of plastics material and/or rubber which are reinforced by such a multi-layer cable, in particular to tires used in industrial vehicles, more particularly heavy-vehicle tires and their carcass reinforcement plies.

Abstract: The present invention relates to a three-layered metal cable of construction L+M+N usable as a reinforcing element for a tire carcass reinforcement, comprising an inner layer C1 having L wires of diameter d1 with L being from 1 to 4, surrounded by an intermediate layer C2 of M wires of diameter d2 wound together in a helix at a pitch p2 with M being from 3 to 12, said layer C2 being surrounded by an outer layer C3 of N wires of diameter d3 wound together in a helix at a pitch p3 with N being from 8 to 20, said cable being characterized in that a sheath formed of a cross-linkable or cross-linked rubber composition based on at least one diene elastomer covers at least said layer C2. The invention furthermore relates to the articles or semi-finished products made of plastics material and/or rubber which are reinforced by such a multi-layer cable, in particular to tires used in industrial vehicles, more particularly heavy-vehicle tires and their carcass reinforcement plies.

Abstract: Metal cord with three layers (C1+C2+C3) of 3+M+N construction, rubberized in situ, comprising a first layer or central layer (C1) comprised of three wires of diameter d1 assembled in a helix at a pitch p1, around which central layer there are wound in a helix at a pitch p2, in a second layer (C2), M wires of diameter d2, around which second layer there are wound in a helix at a pitch p3, in a third layer (C3), N wires of diameter d3. The cord has the following characteristics (d1, d2, d3, p1, p2 and p3 being expressed in mm): 0.08?d1?0.50; 0.08?d2?0.50; 0.08?d3?0.50; 3<p1<50; 6<p2<50; 9<p3<50; over any 3 cm length of cord.

Abstract: Metal cord (C-1) with three layers (C1, C2, C3), which is rubberized in situ, comprising a core or first layer (10, C1) of diameter d1, around which there are wound together in a helix at a pitch p2, in a second layer (C2), N wires (11) of diameter d2, around which there are wound together in a helix at a pitch p3, in a third layer (C3), P wires (12) of diameter d3, wherein the cord has the following characteristics (d1, d2, d3, p2 and p3 being expressed in mm): 0.08?d1?0.50; 0.08?d2?0.45; 0.08?d3?0.45; 5.1?(d1+d2)<p2<p3<4.9?(d1+2d2+d3); over any 2 cm length of cord, a rubber composition called “filling rubber” (13) is present in each of the capillaries (14) lying on the one hand between the core (C1) and the N wires (11) of the second layer (C2), and on the other hand between the N wires (11) of the second layer (C2) and the P wires (12) of the third layer (C3); the content of filling rubber (13) in the cord is comprised between 10 and 50 mg per gram of cord.