Patents by Inventor Thomas A. McCardle

Thomas A. McCardle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10478954
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: May 1, 2017
    Date of Patent: November 19, 2019
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stoltz, Michael V. Petrocelli
  • Publication number: 20190321955
    Abstract: A fastener driving tool that includes a lifter subassembly for moving the driver from a driven position to a ready position. In one embodiment, the lifter is mounted to a movable pivot arm, and if the driver is mispositioned at the beginning of a lifting phase, the lifter can displace a small distance to allow the lifter to move over the driver's protrusions, thereby allowing the lifting phase to continue without causing a jam. A retainer (or “cam follower”) is positioned along a rounded cam profile surface of at least one lifter disk to prevent the lifter from displacing during later portions of the lifting phase, or during a transition phase. The lifter includes at least two rotating disks with extending pins to engage driver protrusions. One of the lifter disks can have gear teeth on its perimeter, instead of a cam profile surface.
    Type: Application
    Filed: April 11, 2019
    Publication date: October 24, 2019
    Applicant: Kyocera Senco Industrial Tools, Inc.
    Inventors: Alexander L. Carrier, Christopher D. Klein, Thomas A. McCardle
  • Publication number: 20190255689
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: April 30, 2019
    Publication date: August 22, 2019
    Applicant: Kyocera Senco Industrial Tools, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stoltz, Michael V. Petrocelli
  • Publication number: 20180178361
    Abstract: A gas spring fastener driving tool, having a cylinder filled with compressed gas that forces a piston/driver through a driving stroke movement; a rotary-to-linear lifter, then moves the piston/driver back to its ready position, preparing the tool for another driving stroke. The driver has protrusions (teeth) along its edges to contact extending pins of the lifter member, for lifting the driver during a return stroke. The driver's movements are detected by position sensors, and the information provided by those position sensors is used to prevent the lifter from impacting against the driver in situations where the driver did not finish its driving stroke in a correct (“in specification”) position. The use of two position sensors allows a Dry Fire diagnostic test to determine if gas pressure in the gas storage chamber is too high, or has become too low.
    Type: Application
    Filed: December 20, 2017
    Publication date: June 28, 2018
    Applicant: Senco Brands, Inc.
    Inventors: Anthony D. Kabbes, Thomas Matthew Webster, Steven R. Streicher, Thomas A. McCardle, William H. Hoffman, Christopher D. Klein
  • Patent number: 9993913
    Abstract: A clenching adapter for use with automatic nailers tools is provided, which mounts to a nailer tool, and which extends behind a two-layer workpiece and curls the tip of a driven nail on the opposite side of the multiple-layer workpiece. The adapter includes a movable extension link that pivots on a proximal end, due to the action of an air cylinder actuator, and that pivoting motion causes an anvil mounted on its distal end to grasp the opposite (bottom) side of the workpiece, while also positioning the anvil to a location where it intercepts the nail that will be fired through the workpiece by the nailer tool. The anvil mechanism rotates from a “relaxed” position that fits within a gap in the boards of a workpiece, to an actuated “ready” position that receives and curls the nail, for clenching a multi-substrate workpiece. The actuations are automatically sequenced, in one embodiment.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: June 12, 2018
    Assignee: Senco Brands, Inc.
    Inventors: Thomas A. McCardle, Donald C. Ries, David Michael Young, John T. Burke, Kory Adam Gunnerson
  • Publication number: 20170266796
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: May 1, 2017
    Publication date: September 21, 2017
    Applicant: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stoltz, Michael V. Petrocelli
  • Patent number: 9676088
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: November 12, 2013
    Date of Patent: June 13, 2017
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stoltz, Michael V. Petrocelli
  • Publication number: 20160288305
    Abstract: A fastener driving tool that includes a lift mechanism for moving the driver from a driven position to a ready position. In one embodiment, the lift mechanism is mounted to a movable pivot arm, and the pivot arm is slightly rotated to allow the driver to drive a fastener; when the driver is to be lifted in a return stroke, the lifter subassembly is moved back into engagement with the driver, and multiple lifter pins contact protrusions in the driver to lift the driver from the driven position to the ready position. In another embodiment, the pivotable lifter floats along the driver, and “releases” from contact only to prevent a jam or otherwise undesirable operating condition involving the driver; otherwise, the lifter remains nested in the tool's guide body during all operating states. A solenoid-operated latch also is provided to prevent the driver from moving downward (for driving a fastener).
    Type: Application
    Filed: March 28, 2016
    Publication date: October 6, 2016
    Applicant: Senco Brands, Inc.
    Inventors: Thomas A. McCardle, Christopher D. Klein, Anthony D. Kabbes, Donald C. Ries, John T. Burke, Kory A. Gunnerson, Jerome J. Schafer
  • Publication number: 20150102086
    Abstract: A clenching adapter for use with automatic nailers tools is provided, which mounts to a nailer tool, and which extends behind a two-layer workpiece and curls the tip of a driven nail on the opposite side of the multiple-layer workpiece. The adapter includes a movable extension link that pivots on a proximal end, due to the action of an air cylinder actuator, and that pivoting motion causes an anvil mounted on its distal end to grasp the opposite (bottom) side of the workpiece, while also positioning the anvil to a location where it intercepts the nail that will be fired through the workpiece by the nailer tool. The anvil mechanism rotates from a “relaxed” position that fits within a gap in the boards of a workpiece, to an actuated “ready” position that receives and curls the nail, for clenching a multi-substrate workpiece. The actuations are automatically sequenced, in one embodiment.
    Type: Application
    Filed: October 13, 2014
    Publication date: April 16, 2015
    Inventors: Thomas A. McCardle, Donald C. Ries, David Michael Young, John T. Burke, Kory Adam Gunnerson
  • Patent number: 8763874
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. An improved lifter design has modified lifting pins that reduce the side-forces on the driver. A pivotable latch acts as a safety device, by preventing the driver from making a full driving stroke at an improper time. An improved latch design has a more durable catching surface.
    Type: Grant
    Filed: April 28, 2011
    Date of Patent: July 1, 2014
    Assignee: Senco Brands, Inc.
    Inventors: Thomas A. McCardle, Richard L. Leimbach
  • Publication number: 20140069671
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: November 12, 2013
    Publication date: March 13, 2014
    Applicant: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stoltz, Michael V. Petrocelli
  • Patent number: 8602282
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: December 10, 2013
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stoltz, Michael V. Petrocelli
  • Patent number: 8267297
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: September 18, 2012
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli, legal representative
  • Patent number: 8267296
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: September 18, 2012
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli, legal representative
  • Publication number: 20110315736
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: August 31, 2011
    Publication date: December 29, 2011
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steven Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli
  • Publication number: 20110290846
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: August 9, 2011
    Publication date: December 1, 2011
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli
  • Patent number: 8011547
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: September 6, 2011
    Assignee: Senco Brands, Inc.
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, Jr., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli, legal representative
  • Publication number: 20110198381
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. An improved lifter design has modified lifting pins that reduce the side-forces on the driver. A pivotable latch acts as a safety device, by preventing the driver from making a full driving stroke at an improper time. An improved latch design has a more durable catching surface.
    Type: Application
    Filed: April 28, 2011
    Publication date: August 18, 2011
    Inventors: Thomas A. McCardle, Richard L. Leimbach
  • Publication number: 20090090759
    Abstract: A portable linear fastener driving tool is provided that drive staples, nails, or other linearly driven fasteners. The tool uses a gas spring principle, in which a cylinder filled with compressed gas is used to quickly force a piston through a driving stroke movement, while a driver also drives a fastener into a workpiece. The piston/driver is then moved back to its starting position by use of a rotary-to-linear lifter, and the piston again compresses the gas above the piston, thereby preparing the tool for another driving stroke. The driver has protrusions along its edges that contact the lifter, which lifts the driver during a return stroke. A pivotable latch is controlled to move into either an interfering position or a non-interfering position with respect to the driver protrusions, and acts as a safety device, by preventing the driver from making a full driving stroke at an improper time.
    Type: Application
    Filed: October 1, 2008
    Publication date: April 9, 2009
    Inventors: Richard L. Leimbach, Thomas A. McCardle, Danny L. Bolender, Steve Dickinson, Joseph R. Knueven, Robert L. Lance, JR., Dan Stolz, Michael V. Petrocelli, Teresa Petrocelli
  • Patent number: 6392186
    Abstract: A disposable collet adapter for attaching a workpiece to a stud welding tool. One end of the resilient collet adapter slideably mounts to one end of a workpiece and the opposed end slideably attaches to the electrode of the stud welding tool. The opposed ends of the collet adapter are individually tailored so that of the workpiece and the electrode may have distinct cross-sectional profiles. After a welding operation, the collet adapter can be discarded or reused.
    Type: Grant
    Filed: April 24, 2000
    Date of Patent: May 21, 2002
    Assignee: Senco Products, Inc.
    Inventor: Thomas A. McCardle