Patents by Inventor Thomas B. Faure

Thomas B. Faure has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11143953
    Abstract: The invention relates to a method used in a photolithographic process comprising depositing a film of Atomic Layered Deposition (ALD) Al2O3 on a photomask, subjecting said film of Al2O3 on the photomask to a plasma treatment and then irradiating the deposited film of ALD Al2O3 on the coated photomask at a wavelength of 193 nm.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: October 12, 2021
    Assignee: International Business Machines Corporation
    Inventors: Robert L. Sandstrom, Peter H. Bartlau, Thomas B. Faure, Supratik Guha, Edward W. Kiewra, Louis M. Kindt, Alfred Wagner
  • Publication number: 20200301270
    Abstract: The invention relates to a method used in a photolithographic process comprising depositing a film of Atomic layered Deposition (ALD) Al2O3 on a photomask, subjecting said film of Al2O3 on the photomask to a plasma treatment and then irradiating the deposited film of ALD Al2O3 on the coated photomask at a wavelength of 193 nm.
    Type: Application
    Filed: March 21, 2019
    Publication date: September 24, 2020
    Inventors: Robert L. Sandstrom, Peter H. Bartlau, Thomas B. Faure, Supratik Guha, Edward W. Kiewra, Louis M. Kindt, Alfred Wagner
  • Patent number: 8568959
    Abstract: A photomask includes a light transmitting substrate and an absorber layer adjacent thereto. The absorber layer includes a silicide, such as molybdenum silicide, patterned into a plurality of features. The surrounding environment is controlled to prevent undesirable growth by oxidation of the absorber layer when the mask is exposed to light while being used to fabricate integrated circuits. In another aspect, the surrounding environment is controlled to encourage desirable growth by oxidation of the absorber layer when the mask is exposed to light.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: October 29, 2013
    Assignee: International Business Machines Corporation
    Inventors: Peter H. Bartlau, Thomas B. Faure, Alfred Wagner
  • Patent number: 7861208
    Abstract: A design structure, method, and system for partitioned dummy fill shapes for reduced mask bias with alternating phase shift masks, or with other two-mask lithographic processes employing a trim mask. A design structure is embodied in a machine readable medium used in a design process, the design structure comprising regions in a finished semiconductor design that do not contain as-designed shapes. The design structure additionally includes dummy fill shapes in the regions at a predetermined final density, wherein the generated dummy shapes are sized so that their local density is increased to a predetermined value. Moreover, corresponding trim shapes act to expose an oversized portion of the dummy shape, effectively trimming each dummy shape back to the predetermined final density.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: December 28, 2010
    Assignee: International Business Machines Corporation
    Inventors: Thomas B. Faure, Howard S. Landis, Jeanne-Tania Sucharitaves
  • Patent number: 7754394
    Abstract: Methods for manufacturing a photomask, such as a chrome on glass photomask and a phase shift photomask are provided. A selective main chrome etch and a selective chrome overetch in the fabrication process provides a photomask having improved image quality and provides nominal image size control and image size uniformity across the photomask within current process flows and manufacturing steps. The selective etch process utilizes a main etch where the resist etch selectivity (amount of chrome removed to resist removed) is higher than in the overetch step in which the etch is more selective to removal of the resist layer relative to the chrome layer. To control the etch selectivities the composition of the etchant chemistry and/or the etchant reactor hardware settings (power, voltage, etc.) can be adjusted.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: July 13, 2010
    Assignee: International Business Machines Corporation
    Inventors: Shaun B Crawford, Thomas B Faure, Cuc K Huynh, James P Levin
  • Patent number: 7709300
    Abstract: A method and system for partitioned dummy fill shapes for reduced mask bias with alternating phase shift masks, or with other two-mask lithographic processes employing a trim mask. The method and system comprises locating regions in a finished semiconductor design that do not contain as-designed shapes. The method and system generates dummy fill shapes in the regions at a predetermined final density and sizes the generated dummy shapes so that their local density is increased to a predetermined value. The method and system further creates corresponding trim shapes that act to expose an oversized portion of the dummy shape, effectively trimming each dummy shape back to the predetermined final density. The method and system can be implemented on a computer program product comprising a computer useable medium including a computer readable program.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: May 4, 2010
    Assignee: International Business Machines Corporation
    Inventors: Thomas B. Faure, Howard S. Landis, Jeanne-Tania Sucharitaves
  • Publication number: 20100086876
    Abstract: A photomask includes a light transmitting substrate and an absorber layer adjacent thereto. The absorber layer includes a silicide, such as molybdenum silicide, patterned into a plurality of features. The surrounding environment is controlled to prevent undesirable growth by oxidation of the absorber layer when the mask is exposed to light while being used to fabricate integrated circuits. In another aspect, the surrounding environment is controlled to encourage desirable growth by oxidation of the absorber layer when the mask is exposed to light.
    Type: Application
    Filed: October 3, 2008
    Publication date: April 8, 2010
    Applicant: International Business Machines Corporation
    Inventors: Peter H. Bartlau, Thomas B. Faure, Alfred Wagner
  • Publication number: 20090100399
    Abstract: A design structure, method, and system for partitioned dummy fill shapes for reduced mask bias with alternating phase shift masks, or with other two-mask lithographic processes employing a trim mask. A design structure is embodied in a machine readable medium used in a design process, the design structure comprising regions in a finished semiconductor design that do not contain as-designed shapes. The design structure additionally includes dummy fill shapes in the regions at a predetermined final density, wherein the generated dummy shapes are sized so that their local density is increased to a predetermined value. Moreover, corresponding trim shapes act to expose an oversized portion of the dummy shape, effectively trimming each dummy shape back to the predetermined final density.
    Type: Application
    Filed: October 16, 2007
    Publication date: April 16, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Thomas B. FAURE, Howard S. LANDIS, Jeanne-Tania SUCHARITAVES
  • Publication number: 20080113275
    Abstract: Methods for manufacturing a photomask, such as a chrome on glass photomask and a phase shift photomask are provided. A selective main chrome etch and a selective chrome overetch in the fabrication process provides a photomask having improved image quality and provides nominal image size control and image size uniformity across the photomask within current process flows and manufacturing steps. The selective etch process utilizes a main etch where the resist etch selectivity (amount of chrome removed to resist removed) is higher than in the overetch step in which the etch is more selective to removal of the resist layer relative to the chrome layer. To control the etch selectivities the composition of the etchant chemistry and/or the etchant reactor hardware settings (power, voltage, etc.) can be adjusted.
    Type: Application
    Filed: November 14, 2006
    Publication date: May 15, 2008
    Applicant: International Business Machines Corporation
    Inventors: Shaun B. Crawford, Thomas B. Faure, Cuc K. Huynh, James P. Levin
  • Publication number: 20080086714
    Abstract: A method and system for partitioned dummy fill shapes for reduced mask bias with alternating phase shift masks, or with other two-mask lithographic processes employing a trim mask. The method and system comprises locating regions in a finished semiconductor design that do not contain as-designed shapes. The method and system generates dummy fill shapes in the regions at a predetermined final density and sizes the generated dummy shapes so that their local density is increased to a predetermined value. The method and system further creates corresponding trim shapes that act to expose an oversized portion of the dummy shape, effectively trimming each dummy shape back to the predetermined final density. The method and system can be implemented on a computer program product comprising a computer useable medium including a computer readable program.
    Type: Application
    Filed: October 6, 2006
    Publication date: April 10, 2008
    Inventors: Thomas B. Faure, Howard S. Landis, Jeanne-Tania Sucharitaves
  • Patent number: 7014959
    Abstract: A photomask is formed by depositing an opaque layer on a transparent substrate. A resist is formed on the opaque layer and selectively patterned to expose the portions of the opaque layer that are to be etched out. During the dry etching step, the photomask is exposed to an etchant gas mixture which exhibits a selectivity equal to or higher than 1.2:1 between the opaque layer and the resist layer. Due to the selectivity of the gas mixture, a thinner resist film can be used, thereby increasing resolution and accuracy of the opaque layer pattern. Also, due to reduced susceptibility to both a macro-loading effect and a pattern density effect, overetching of the resist and underetching of the opaque layer are significantly reduced, thereby achieving improved etching uniformity and consequently improved CD uniformity.
    Type: Grant
    Filed: October 28, 2003
    Date of Patent: March 21, 2006
    Assignee: International Business Machines Corporation
    Inventors: Shaun B. Crawford, Timothy J. Dalton, Thomas B. Faure, Cuc K. Huynh, Michelle L. Steen, Thomas M. Wagner
  • Publication number: 20040262264
    Abstract: A photomask is formed by depositing an opaque layer on a transparent substrate. A resist is formed on the opaque layer and selectively patterned to expose the portions of the opaque layer that are to be etched out. During the dry etching step, the photomask is exposed to an etchant gas mixture which exhibits a selectivity equal to or higher than 1.2:1 between the opaque layer and the resist layer. Due to the selectivity of the gas mixture, a thinner resist film can be used, thereby increasing resolution and accuracy of the opaque layer pattern. Also, due to reduced susceptibility to both a macro-loading effect and a pattern density effect, overetching of the resist and underetching of the opaque layer are significantly reduced, thereby achieving improved etching uniformity and consequently improved CD uniformity.
    Type: Application
    Filed: October 28, 2003
    Publication date: December 30, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Shaun B. Crawford, Timothy J. Dalton, Thomas B. Faure, Cuc K. Huynh, Michelle L. Steen, Thomas M. Wagner
  • Patent number: 6758912
    Abstract: A method for forming for inhibiting the buildup of cerlum-containing deposits in a process tool is disclosed. The method involves spraying a solution of a dilute acid, preferably nitric or perchloric acid, through the chamber and bowl rinse nozzles of the process tool. The method is less time consuming than previous methods for inhibiting the buildup of cerium-containing deposits and can be conveniently carried out at the end of every shift.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: July 6, 2004
    Assignee: International Business Machines Corporation
    Inventors: Virginia Chi-Chuen Chao, Scott A. Estes, Thomas B. Faure, Thomas M. Wagner
  • Publication number: 20030051740
    Abstract: A method for forming chrome photomasks and phase-shift masks without producing chrome opaque defects. The method involves rinsing the mask blank with dilute acid, preferably nitric or perchloric acid, during processing to form the photomask. When a dry etch is used to form the photomask, the mask blank is rinsed after wet development of the photoresist. When a wet etch is used to form the photomask, the mask blank is rinsed after the wet etch. This method decreases the number of defects per photomask as well as the mask-to-mask variation in the number of defects.
    Type: Application
    Filed: October 29, 2002
    Publication date: March 20, 2003
    Inventors: Virginia Chi-Chuen Chao, Scott A. Estes, Thomas B. Faure, Thomas M. Wagner
  • Patent number: 6494966
    Abstract: A method for removing contaminants from a substrate surface having a pattern formed on the surface. The method involves rinsing the substrate and pattern with water to remove acid reactive material. The substrate and pattern are then washed with an acid whose concentration is too low to attack the material that forms the pattern. Then the substrate is washed with water to remove the acid.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: December 17, 2002
    Assignee: International Business Machines Corporation
    Inventors: Virginia Chi-Chuen Chao, Scott A. Estes, Thomas B. Faure, Thomas M. Wagner
  • Patent number: 6426177
    Abstract: A method for developing copolymer photosensitive resists wherein a single solvent is used in conjunction with a puddle develop tool. The copolymer resist is ZEP 7000 and the developer is ethyl 3-ethoxy propionate (EEP).
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: July 30, 2002
    Assignee: International Business Machines Corporation
    Inventors: Thomas B. Faure, Steven D. Flanders, Lyndon S. Gibbs, James P. Levin, Harold G. Linde, Joseph L. Malenfant, Jr., Jeffrey F. Shepard
  • Patent number: 6287434
    Abstract: A method and apparatus are provided for the electroplating on only one side of a substrate immersed in an electroplating bath using a device which holds the substrate to be plated in spaced relation to an inhibitor electrode of the device. To fabricate x-ray masks, a boron doped silicon substrate is secured to a dielectric clamp ring which clamp ring has a through opening which overlies the inhibitor electrode. A cathode structure overlies the clamp ring and the cathode structure, substrate and clamp ring are secured to the device by a pivotable, locking mechanism. A space is formed between the back side of the substrate and the surface of the inhibitor electrode so plating occurs on the surface of the inhibitor electrode. The substrate holding apparatus comprises a plate member to which the inhibitor electrode is secured. The clamp holding the substrate overlies the inhibitor electrode and a cathode structure is secured against the plate member.
    Type: Grant
    Filed: December 14, 1999
    Date of Patent: September 11, 2001
    Assignee: International Business Machines Corporation
    Inventors: Robin J. Ackel, Douglas E. Benoit, Michael H. Charland, Thomas B. Faure
  • Patent number: 6270949
    Abstract: A method for developing copolymer photosensitive resists wherein a single solvent is used in conjunction with a puddle develop tool. The copolymer resist is ZEP 7000 and the developer is ethyl 3-ethoxy propionate (EEP).
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: August 7, 2001
    Assignee: International Business Machines Corporation
    Inventors: Thomas B. Faure, Steven D. Flanders, James P. Levin, Harold G. Linde, Jeffrey F. Shepard
  • Publication number: 20010005571
    Abstract: A method for developing copolymer photosensitive resists wherein a single solvent is used in conjunction with a puddle develop tool. The copolymer resist is ZEP 7000 and the developer is ethyl 3-ethoxy propionate (EEP).
    Type: Application
    Filed: December 27, 2000
    Publication date: June 28, 2001
    Inventors: Thomas B. Faure, Steven D. Flanders, Lyndon S. Gibbs, James P. Levin, Harold G. Linde, Joseph L. Malenfant, Jeffrey F. Shepard
  • Publication number: 20010001958
    Abstract: A method for forming chrome photomasks and phase-shift masks without producing chrome opaque defects. The method involves rinsing the mask blank with dilute acid, preferably nitric or perchloric acid, during processing to form the photomask. When a dry etch is used to form the photomask, the mask blank is rinsed after wet development of the photoresist. When a wet etch is used to form the photomask, the mask blank is rinsed after the wet etch. This method decreases the number of defects per photomask as well as the mask-to-mask variation in the number of defects.
    Type: Application
    Filed: December 7, 2000
    Publication date: May 31, 2001
    Inventors: Virginia Chi-Chuen Chao, Scott A. Estes, Thomas B. Faure, Thomas M. Wagner