Patents by Inventor Thomas John Brukilacchio
Thomas John Brukilacchio has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10409045Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.Type: GrantFiled: April 17, 2018Date of Patent: September 10, 2019Assignee: INNOVATIONS IN OPTICS, INC.Inventor: Thomas John Brukilacchio
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Publication number: 20180341094Abstract: A light emitting diode (LED) digital micromirror device (DMD) illuminator includes at least one LED die, a non-imaging collection optic and a lens system in optical communication with the output aperture of the non-imaging collection optic. The lens system is telecentric in an object space which includes the output aperture of the non-imaging collection optic. In some embodiments, the lens system is also telecentric in image space. In some configurations, the LED dies are ultraviolet LED dies. The illuminator is configured to project high radiance optical energy onto a DMD. A projection lens can be used to image the DMD onto an illumination plane with high intensity and spatial uniformity. Examples of applications for the illuminator include maskless lithography, ultraviolet curing of materials and structured fluorescence excitation.Type: ApplicationFiled: July 16, 2018Publication date: November 29, 2018Inventor: Thomas John Brukilacchio
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Publication number: 20180239120Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.Type: ApplicationFiled: April 17, 2018Publication date: August 23, 2018Inventor: Thomas John Brukilacchio
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Patent number: 9971135Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.Type: GrantFiled: January 19, 2017Date of Patent: May 15, 2018Assignee: INNOVATIONS IN OPTICS, INC.Inventor: Thomas John Brukilacchio
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Publication number: 20170131531Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.Type: ApplicationFiled: January 19, 2017Publication date: May 11, 2017Inventor: Thomas John Brukilacchio
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Patent number: 9632035Abstract: Described is a light emitting diode (LED) linear illumination system that includes a linear array of LED groups, high efficiency non-imaging optics and aberration corrected imaging optics. Each LED group can include one or more LEDs. The system provides uniform high intensity in near and far fields. System applications include machine vision and inspection of high reflectivity targets. Illumination can include one or more colors, including white light. The described system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems based on pre-packaged commercially available LED devices.Type: GrantFiled: June 18, 2014Date of Patent: April 25, 2017Assignee: Innovations IN Optics, Inc.Inventor: Thomas John Brukilacchio
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Patent number: 9606304Abstract: Described is a light emitting diode (LED) high radiance illumination system that includes at least one LED die and a tapered collection optic. An aperture in a reflective surface at the output end of the tapered collection optic recovers light is configured to emit light to an adjacent optical fiber bundle. The reflective surface surrounding the aperture reflects light back through the tapered collection optic, resulting in increased radiance. The system provides uniform high intensity in near and far fields and is suitable for applications including surgical and microscopy illumination with high color rendering index, and stable and adjustable intensity and correlated color rendering. Illumination can include one or more colors, including white light. The system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems.Type: GrantFiled: November 30, 2015Date of Patent: March 28, 2017Assignee: Innovations In Optics, Inc.Inventor: Thomas John Brukilacchio
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Publication number: 20160154193Abstract: Described is a light emitting diode (LED) high radiance illumination system that includes at least one LED die and a tapered collection optic. An aperture in a reflective surface at the output end of the tapered collection optic recovers light is configured to emit light to an adjacent optical fiber bundle. The reflective surface surrounding the aperture reflects light back through the tapered collection optic, resulting in increased radiance. The system provides uniform high intensity in near and far fields and is suitable for applications including surgical and microscopy illumination with high color rendering index, and stable and adjustable intensity and correlated color rendering. Illumination can include one or more colors, including white light. The system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems.Type: ApplicationFiled: November 30, 2015Publication date: June 2, 2016Inventor: Thomas John Brukilacchio
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Publication number: 20150325323Abstract: A light emitting diode (LED) digital micromirror device (DMD) illuminator includes at least one LED die, a non-imaging collection optic and a lens system in optical communication with the output aperture of the non-imaging collection optic. The lens system is telecentric in an object space which includes the output aperture of the non-imaging collection optic. In some embodiments, the lens system is also telecentric in image space. In some configurations, the LED dies are ultraviolet LED dies. The illuminator is configured to project high radiance optical energy onto a DMD. A projection lens can be used to image the DMD onto an illumination plane with high intensity and spatial uniformity. Examples of applications for the illuminator include maskless lithography, ultraviolet curing of materials and structured fluorescence excitation.Type: ApplicationFiled: May 6, 2015Publication date: November 12, 2015Inventor: Thomas John Brukilacchio
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Publication number: 20150003061Abstract: Described is a light emitting diode (LED) linear illumination system that includes a linear array of LED groups, high efficiency non-imaging optics and aberration corrected imaging optics. Each LED group can include one or more LEDs. The system provides uniform high intensity in near and far fields. System applications include machine vision and inspection of high reflectivity targets. Illumination can include one or more colors, including white light. The described system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems based on pre-packaged commercially available LED devices.Type: ApplicationFiled: June 18, 2014Publication date: January 1, 2015Inventor: Thomas John Brukilacchio
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Patent number: 8764238Abstract: LED “Chip-on-Board” (COB) metal core printed circuit board (PCB) technology operates in conjunction with high efficiency compact imaging and non-imaging optics to provide a compact emergency light offering high performance luminance levels (higher brightness) and enhanced life, at low cost. Thermal impedance between the LED junction and the heat sink is significantly reduced for COB technology by placing the LED die directly on a high thermal conductivity material substrate thereby increasing temperature dependant life and thermally dependant output power. Additionally, there is no encapsulant or domed optic over the LED thus making it possible to get a much more compact and efficient substantially Etendue preserving collection optic directly over the die.Type: GrantFiled: November 2, 2009Date of Patent: July 1, 2014Assignee: Innovations in Optics, Inc.Inventor: Thomas John Brukilacchio
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Publication number: 20100110660Abstract: The present invention uses “Chip-on-Board” (COB) metal core printed circuit board (PCB) technology in conjunction with high efficiency compact imaging and non-imaging optics to provide an emergency light that is more compact, offers higher performance with respect to luminance levels (higher brightness), longer life, and lower cost relative to systems incorporating pre-packaged LED devices. The thermal impedance between the LED junction and the heat sink is significantly reduced for COB technology by placing the LED die directly on a metal core (or other high thermal conductivity material substrate), thereby increasing temperature dependant life and thermally dependant output power. Additionally, because there is no encapsulant or domed optic over the LED die initially, it is possible to get a much more compact and efficient substantially Etendue (area, solid angle, index squared product) preserving collection optic directly over the die.Type: ApplicationFiled: November 2, 2009Publication date: May 6, 2010Inventor: Thomas John Brukilacchio