Patents by Inventor Thomas Joseph Barnell

Thomas Joseph Barnell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9073240
    Abstract: A method and support apparatus for providing structural support to a mold or mandrel, such as a shape memory polymer (SMP) apparatus configured for shaping a composite part. The support apparatus may comprise a rigid structural member and a plurality of SMP cells attached thereto and configured to inflate or deploy in a malleable state toward and against a surface of the SMP apparatus, mold, or mandrel. Then the SMP cells may be returned to a rigid state while still pressed against this surface, thereby providing structural support when composite material is applied to an opposite surface of the SMP apparatus, mold, or mandrel. After the composite material is cured into the finished composite part, the SMP cells may be deflated or otherwise collapse toward the structural member to provide enough clearance to be removed from the cured composite part.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: July 7, 2015
    Assignee: Spirit AeroSystems, Inc.
    Inventors: Scott Robert Huelskamp, Joel James Everhart, David E. Havens, Steven Fillmore Hanson, Jeffrey W. Priest, Carl Ray Fiegenbaum, Thomas Joseph Barnell
  • Publication number: 20140024276
    Abstract: A method of repairing a composite component having a damaged area including: laying a composite patch over the damaged area; activating the shape memory polymer resin to easily and quickly mold said patch to said damaged area; deactivating said shape memory polymer so that said composite patch retains the molded shape; and bonding said composite patch to said damaged part.
    Type: Application
    Filed: September 27, 2013
    Publication date: January 23, 2014
    Applicant: Cornerstone Research Group, Inc.
    Inventors: Patrick Joseph Hood, Sean Patrick Garrigan, Frank Auffinger, III, Tat Hung Tong, Benjamin John Vining, Richard Douglas Hreha, Thomas Joseph Barnell
  • Patent number: 8608890
    Abstract: A method and support apparatus for providing structural support to a mold or mandrel, such as a shape memory polymer (SMP) apparatus configured for shaping a composite part. The support apparatus may comprise a rigid structural member and a plurality of SMP cells attached thereto and configured to inflate or deploy in a malleable state toward and against a surface of the SMP apparatus, mold, or mandrel. Then the SMP cells may be returned to a rigid state while still pressed against this surface, thereby providing structural support when composite material is applied to an opposite surface of the SMP apparatus, mold, or mandrel. After the composite material is cured into the finished composite part, the SMP cells may be deflated or otherwise collapse toward the structural member to provide enough clearance to be removed from the cured composite part.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: December 17, 2013
    Assignee: Spirit AeroSystems, Inc.
    Inventors: Joel James Everhart, David E. Havens, Steven Fillmore Hanson, Jeffrey W. Priest, Carl Ray Fiegenbaum, Thomas Joseph Barnell
  • Publication number: 20100221523
    Abstract: A method of repairing a composite component having a damaged area including: laying a composite patch over the damaged area; activating the shape memory polymer resin to easily and quickly mold said patch to said damaged area; deactivating said shape memory polymer so that said composite patch retains the molded shape; and bonding said composite patch to said damaged part.
    Type: Application
    Filed: March 8, 2010
    Publication date: September 2, 2010
    Applicant: Cornerstone Research Group, Inc.
    Inventors: Patrick Joseph Hood, Sean Patrick Garrigan, Frank Auffinger, Tat Hung Tong, Benjamin John Vining, Richard Douglas Hreha, Thomas Joseph Barnell
  • Publication number: 20100196705
    Abstract: A method of repairing a composite component having a damaged area including: laying a composite patch over the damaged area; activating the shape memory polymer resin to easily and quickly mold said patch to said damaged area; deactivating said shape memory polymer so that said composite patch retains the molded shape; and bonding said composite patch to said damaged part.
    Type: Application
    Filed: April 7, 2010
    Publication date: August 5, 2010
    Applicant: Cornerstone Research Group, Inc.
    Inventors: Patrick Joseph Hood, Sean Patrick Garrigan, Frank Auffinger, III, Tat Hung Tong, Benjamin John Vining, Richard Douglas Hreha, Thomas Joseph Barnell
  • Publication number: 20100063241
    Abstract: New polyaspartimide compositions and methods of forming and using those compositions arc provided. The compositions are formed by reacting a bismaleimide and diamine in a solvent-free environment. The resulting polyaspartimide comprising recurring monomers of The compositions have properties desirable for use as shape memory polymers as well as in composite products that are useful for building components present in airplanes.
    Type: Application
    Filed: September 9, 2008
    Publication date: March 11, 2010
    Applicant: Spirit AeroSystems, Inc.
    Inventors: Thomas Joseph Barnell, Tat Hung Tong, Andrew Karl Klein