Abstract: A system for the early detection of and response to faults in a machine includes a machine having at least one furst capture device for capturing first signals inside the machine and a first data transmission interface for the broadband transmission of the captured signals inside the machine, at least one second capture device disposed outside the machine for capturing at least one second signal outside the machine, wherein the second capture device has a second data transmission interface for the broadband transmission of the at least one second signal, a data processing system having a broadband data transmission interface, a broadband data transmission channel for transmitting signals between the data transmission interfaces, wherein the data processing system is configured to detect faults using the signals inside the machine and outside the machine based on a common time base and to directly act on the machine.

Abstract: A method for synchronizing signals which are related to a machine and/or a machining process, including recording data of a first data source to obtain a first signal track, recording data of at least one second data source, which is independent of the first data source, to obtain at least one second signal track, analyzing the first and second signal tracks based on previously known domain knowledge, and temporally connecting the first and second signal tracks.

Abstract: A method for determining a dynamic response of a machine having at least one axis, including performing a measurement run for each axis of the machine over an entire work area of each respective axis, capturing and recording data associated with each measurement run, determining a time-frequency representation of recorded data using a data processing unit, and analyzing the time-frequency representation or a related representation using an image processing algorithm.

Abstract: In a method for determining a deviation of a spatial orientation of a beam axis (S) of a beam processing machine from a spatial nominal orientation (S0) of the beam axis (S), contour sections (KA1, KB2) are cut with a processing beam into a test workpiece from two sides of the workpiece. The contour sections (KA1, KB2) extend parallel to a nominal orientation of a rotation axis (B, C), where the rotation axis is to be calibrated. The contour sections (KA1, KA2) are probed from one side of the test workpiece by a measuring device for determining the spatial position of the contour sections (KA1, KB1). Deviation of the spatial orientation of the beam axis (S) of the beam processing machine from the spatial nominal orientation (S0) is determined based on the spatial positions of the contour sections (KA1, KB1).

Abstract: Methods, machines, and computer-readable mediums for determining distance correction values of a desired distance between a laser processing nozzle on a laser processing head and a workpiece during laser processing of the workpiece are provided. In some implementations, the workpiece is scanned along a desired path of a surface of the workpiece separately by the laser processing nozzle and a measurement head arranged in place of the laser processing nozzle on the laser processing head, with a capacitively measured distance identical to the desired distance. The measurement head has a lower lateral sensitivity of a capacitance measurement than the laser processing nozzle. Respective scanned movement paths of the laser processing nozzle and the measurement head are determined. The distance correction values for the desired distance of the laser processing nozzle are then determined from the scanned movement paths determined with the laser processing nozzle and the measurement head.

Abstract: In a method for determining a deviation of a spatial orientation of a beam axis (S) of a beam processing machine from a spatial nominal orientation (S0) of the beam axis (S), contour sections (KA1, KB2) are cut with a processing beam into a test workpiece from two sides of the workpiece. The contour sections (KA1, KB2) extend parallel to a nominal orientation of a rotation axis (B, C), where the rotation axis is to be calibrated. The contour sections (KA1, KA2) are probed from one side of the test workpiece by a measuring device for determining the spatial position of the contour sections (KA1, KB1). Deviation of the spatial orientation of the beam axis (S) of the beam processing machine from the spatial nominal orientation (S0) is determined based on the spatial positions of the contour sections (KA1, KB1).

Abstract: Methods, machines, and computer-readable mediums for determining distance correction values of a desired distance between a laser processing nozzle on a laser processing head and a workpiece during laser processing of the workpiece are provided. In some implementations, the workpiece is scanned along a desired path of a surface of the workpiece separately by the laser processing nozzle and a measurement head arranged in place of the laser processing nozzle on the laser processing head, with a capacitively measured distance identical to the desired distance. The measurement head has a lower lateral sensitivity of a capacitance measurement than the laser processing nozzle. Respective scanned movement paths of the laser processing nozzle and the measurement head are determined. The distance correction values for the desired distance of the laser processing nozzle are then determined from the scanned movement paths determined with the laser processing nozzle and the measurement head.