Abstract: A belt retractor (10) of a seatbelt system comprises a belt tensioner (11) which is adapted to rotate a belt reel (14) of the belt retractor (10) accommodated in a belt retractor frame (12), wherein the belt retractor frame (12) is closed by a cover (16) on the tensioner side in the area of the spindle of the belt reel (14) and in the cover (16) a bearing for the belt reel (14) is provided. The cover (16) includes a first pot-shaped cover part (16a) which is mounted directly on the belt retractor frame (12) and has a side wall (24) merging into a flat portion (26). In the flat portion (26) an opening (32) is spared and a second cover part (16b) is provided which engages in the opening (32) in the first cover part (16a) and on which a bearing (40) is formed in which an end (42) of the spindle of the belt reel (14) is supported.

Abstract: A subassembly includes a belt reel for a seat belt retractor and a drive wheel on which a belt tensioner can act to drive the belt reel in a winding direction of the seat belt, wherein between the drive wheel and the belt reel there is provided an overload clutch which includes plural shear elements, especially shear pins, each of which is inserted in an opening of the belt reel and/or of the drive wheel, the opening extending in the axial direction starting from a front side of the belt reel.

Abstract: A subassembly includes a belt reel for a seat belt retractor and a drive wheel on which a belt tensioner can act to drive the belt reel in a winding direction of the seat belt, wherein between the drive wheel and the belt reel there is provided an overload clutch which includes plural shear elements, especially shear pins, each of which is inserted in an opening of the belt reel and/or of the drive wheel, the opening extending in the axial direction starting from a front side of the belt reel.

Abstract: A belt tensioner (10) for a seatbelt system comprises a tensioner tube (20) having an open outlet end and a force transmission element (22) which is guided in the tensioner tube (20) and which leaves the tensioner tube (20) via the open outlet end, a gas generator (18) providing compressed gas for displacing the force transmission element (22) within the tensioner tube (20) as well as a drive wheel (16) rotated by the force transmission element (22) leaving the tensioner tube (20). There is provided a guiding component (24) surrounding the drive wheel (16) into which guiding component the force transmission element (22) enters upon leaving the tensioner tube (20). At the guiding component (24) an energy-dissipating structure (50) is provided which the force transmission element (22) contacts when it has at least substantially completely left the tensioner tube (20).

Abstract: A belt tensioner (10) for a seatbelt system comprises a tensioner tube (20) having an open outlet end and a force transmission element (22) which is guided in the tensioner tube (20) and which leaves the tensioner tube (20) via the open outlet end, a gas generator (18) providing compressed gas for displacing the force transmission element (22) within the tensioner tube (20) as well as a drive wheel (16) rotated by the force transmission element (22) leaving the tensioner tube (20). There is provided a guiding component (24) surrounding the drive wheel (16) into which guiding component the force transmission element (22) enters upon leaving the tensioner tube (20). At the guiding component (24) an energy-dissipating structure (50) is provided which the force transmission element (22) contacts when it has at least substantially completely left the tensioner tube (20).

Abstract: In a belt tensioner (10) for a seat belt comprising an elongate pressure reservoir (12), a piston (18) movably supported in the pressure reservoir (12) in the longitudinal direction to which piston pressurized fluid can be applied and which in this way can be moved in a tensioning direction (S), a mechanical thrust means (20) interacting with the piston, the thrust means interacting with a gearwheel (22) and driving the same in the case of restraint, and comprising a stop (24) on which the piston (18) abuts in the tensioning direction in a final position, it is provided that between the piston (18) and the thrust means (20) a spacer (30) in the form of a separate member is provided which is dimensioned such that in the final position of the piston (18) the thrust means (20) is urged past the stop (24) by said spacer. Furthermore there is provided a method of mounting a belt tensioner of this type.

Abstract: A belt retractor includes a retractor frame (10) having first and second end faces (10a, 10b) between which a belt reel (12) is pivoted. The belt retractor further includes a belt tensioner and a spring cassette (30) having a helical spring (26) coupled to the belt reel (12). The spring cassette (30) is arranged between the first end face (10a) of the retractor frame (10) and at least one component of the belt tensioner. A method of fitting such belt retractor includes mounting the spring cassette (30) on a component of the belt tensioner, especially on an inside of a tensioner casing (22) and mounting the belt tensioner including the spring cassette (30) on the retractor frame (10), especially on an end wall (10a) of the retractor frame (10). An alternative fitting method includes mounting the spring cassette (30) on an end wall (10a) of the retractor frame (10) and attaching the belt tensioner to the spring cassette (30) mounted on the end wall (10a) of the retractor frame (10).

Abstract: A belt tensioner for a belt retractor having a load limiter includes a pivoted pinion (14) coupled to a belt reel, a drive unit and a load transmission element (20) moved by the drive unit. The load transmission element (20) engages in the pinion (14) so as to rotate the pinion in a tensioning direction A. The load transmission element (20) is designed so that in the rotational position adopted by the pinion (14) after being rotated by the load transmission element (20) a part (20b) of the load transmission element (20) engages in the pinion (14). A method of tensioning a seat belt by means of a belt tensioner and subsequent load limitation by means of a load limiter includes moving a load transmission element (20) by a drive unit in a first direction so that the load transmission element (20) engages in a pinion (14) coupled to a belt reel (12). The rotating the pinion (14) is rotated by the moved load transmission element (20) in a tensioning direction A.

Abstract: In a belt retractor (10) having a belt tensioner (16) and a force-limiting device, the belt tensioner (16) includes a pivoted pinion gear (24) associated with a belt reel (14), a drive unit (18) and an oblong force-transmitting element (22) movable by the drive unit (18) supported at least partly in a tubular portion (21) and adapted to be engaged in the pinion gear (24) so as to rotate the pinion gear (24) in a tensioning direction (A). The force-transmitting element (22) includes a bending portion (30) which is provided at the rear end of the force-transmitting element (22) viewed in the tensioning direction and which is designed to be pressure-resistant in the longitudinal direction (L) of the force-transmitting element (22) but to be flexible in a direction perpendicular to the longitudinal direction (L).

Abstract: A belt tensioner (10) for a vehicle occupant restraint system comprises a tube (12) containing gas in the trigger case and an igniter unit (14) arranged in the tube (12) which igniter unit is inserted in an open end face (16) of the tube (12) and includes a base (18) and a cap (20) fastened to the base (18) for accommodating a propelling charge, wherein the cap (20) is arranged at least pertly inside the tube. The igniter unit (14) is welded to the tube (12).

Abstract: In a belt tensioner (10) for a seat belt comprising an elongate pressure reservoir (12), a piston (18) movably supported in the pressure reservoir (12) in the longitudinal direction to which piston pressurized fluid can be applied and which in this way can be moved in a tensioning direction (S), a mechanical thrust means (20) interacting with the piston, the thrust means interacting with a gearwheel (22) and driving the same in the case of restraint, and comprising a stop (24) on which the piston (18) abuts in the tensioning direction in a final position, it is provided that between the piston (18) and the thrust means (20) a spacer (30) in the form of a separate member is provided which is dimensioned such that in the final position of the piston (18) the thrust means (20) is urged past the stop (24) by said spacer. Furthermore there is provided a method of mounting a belt tensioner of this type.

Abstract: A drive wheel for a belt tensioner is adapted to be coupled to a belt reel and includes an external tooth system including plural teeth distributed along the circumference. The teeth are inclined in a first circumferential direction and/or the teeth have at least one end face facing away from the central axis of the drive wheel and being inclined in a first circumferential direction and/or the clearances between neighboring teeth are not symmetrical with respect to planes defined by radial and axial directions. The teeth have no symmetry with respect to planes extending tangentially relative to the circumferential direction.

Abstract: A seat belt retractor (10) comprises a frame (12), a belt reel (14) which is rotatably mounted in the frame (12), and a blocking pawl (22) which is provided at the belt reel (14) and is capable of engaging with a blocking teeth system (20). The blocking teeth system (20) is provided at a blocking ring (18) which is mounted at the frame (14) in a rotationally limited manner.

Abstract: A belt tensioner (10) for a vehicle occupant restraint system comprises a tube (12) containing gas in the trigger case and an igniter unit (14) arranged in the tube (12) which igniter unit is inserted in an open end face (16) of the tube (12) and includes a base (18) and a cap (20) fastened to the base (18) for accommodating a propelling charge, wherein the cap (20) is arranged at least pertly inside the tube. The igniter unit (14) is welded to the tube (12).

Abstract: A belt retractor (10) comprising a frame, a belt reel, a first force limiting means (30) coupled to the belt reel and a second force limiting means (32), wherein the second force limiting means (32) can be locked and the first force limiting means (30) is arranged functionally in series with the second force limiting means (32), is characterized in that the second force limiting means (32) includes a deformation element (52) and at least one deforming member (26, 54) fixed to the frame, the deformation element (52) being adapted to be rotated relative to the deforming member (26, 54) when the second force limiting means (32) is activated, whereby the deformation element (52) is deformed.

Abstract: A drive wheel (14) for a belt tensioner is adapted to be coupled to a belt reel and includes an external tooth system including plural teeth (30) distributed along the circumference. The teeth (30) are inclined in a first circumferential direction B and/or the teeth (30) have at least one end face (36) facing away from the central axis A of the drive wheel (14) and being inclined in a first circumferential direction B and/or the clearances (42) between neighboring teeth (30) are not symmetrical with respect to planes defined by radial and axial directions. Moreover, the teeth (30) have no symmetry with respect to planes E extending tangentially relative to the circumferential direction. A belt tensioner for a seatbelt system includes a force transmission element (20) and means for driving the force transmission element (20).

Abstract: In a belt retractor (10) having a belt tensioner (16) and a force-limiting device, the belt tensioner (16) includes a pivoted pinion gear (24) associated with a belt reel (14), a drive unit (18) and an oblong force-transmitting element (22) movable by the drive unit (18) supported at least partly in a tubular portion (21) and adapted to be engaged in the pinion gear (24) so as to rotate the pinion gear (24) in a tensioning direction (A). The force-transmitting element (22) includes a bending portion (30) which is provided at the rear end of the force-transmitting element (22) viewed in the tensioning direction and which is designed to be pressure-resistant in the longitudinal direction (L) of the force-transmitting element (22) but to be flexible in a direction perpendicular to the longitudinal direction (L).

Abstract: A belt retractor includes a retractor frame (10) having first and second end faces (10a, 10b) between which a belt reel (12) is pivoted. The belt retractor further includes a belt tensioner and a spring cassette (30) having a helical spring (26) coupled to the belt reel (12). The spring cassette (30) is arranged between the first end face (10a) of the retractor frame (10) and at least one component of the belt tensioner. A method of fitting such belt retractor includes mounting the spring cassette (30) on a component of the belt tensioner, especially on an inside of a tensioner casing (22) and mounting the belt tensioner including the spring cassette (30) on the retractor frame (10), especially on an end wall (10a) of the retractor frame (10). An alternative fitting method includes mounting the spring cassette (30) on an end wall (10a) of the retractor frame (10) and attaching the belt tensioner to the spring cassette (30) mounted on the end wall (10a) of the retractor frame (10).

Abstract: A belt tensioner for a belt retractor having a load limiter includes a pivoted pinion (14) coupled to a belt reel, a drive unit and a load transmission element (20) moved by the drive unit. The load transmission element (20) engages in the pinion (14) so as to rotate the pinion in a tensioning direction A. The load transmission element (20) is designed so that in the rotational position adopted by the pinion (14) after being rotated by the load transmission element (20) a part (20b) of the load transmission element (20) engages in the pinion (14). A method of tensioning a seat belt by means of a belt tensioner and subsequent load limitation by means of a load limiter includes moving a load transmission element (20) by a drive unit in a first direction so that the load transmission element (20) engages in a pinion (14) coupled to a belt reel (12). The rotating the pinion (14) is rotated by the moved load transmission element (20) in a tensioning direction A.

Abstract: A seat belt retractor (10) comprises a frame (12), a belt reel (14) which is rotatably mounted in the frame (12), and a blocking pawl (22) which is provided at the belt reel (14) and is capable of engaging with a blocking teeth system (20). The blocking teeth system (20) is provided at a blocking ring (18) which is mounted at the frame (14) in a rotationally limited manner.