Abstract: The present invention is an electrochemical double layer capacitor (EDLC) series stack formed into a single electrolyte cell structure. The concatenated multiple electrode assembly stack has electrode assemblies electrically connected in series. The electrode assemblies have a double-sided activated carbon electrode formed on a current collector. Power tabs are connected to the end electrode assemblies. An electrolyte is also provided. A poly bag contains the electrolyte and the electrode assemblies. The electrode assemblies form a double-sided activated-carbon electrode on a current collector. The EDLC stack has a number of segments and mass free zones separating them. The segments are folded so that mass free zones are disposed at the apex of each fold.

Abstract: A case structure generally includes a trough shaped base section, a positive end piece, a negative end piece, and a cover section. The trough shaped base section includes a bottom and two side wall members. The positive and negative end piece are disposed at opposite ends of the base section and include an electrically conductive material at least partially embedded within a thermoplastic material. The cover section is disposed on the base section for sealing the prismatic case. The base section and the cover section can be made from, for example, a polymeric material.

Abstract: In some embodiments, a system includes a battery and a capacitor bank. The battery is electrically coupled to a load device and is configured to supply power to the load device when the system is in a first configuration. The system is in the first configuration when a current requirement of the load device is less than a current threshold. The capacitor bank includes a plurality of capacitors and is electrically coupled to the battery when the system is in a second configuration. The battery and the capacitor bank are configured to collectively provide power to the load device when the system is in the second configuration. The system is in the second configuration when the current requirement of the load device is greater than the current threshold.

Abstract: An EDLC device in which the double layer capacitors themselves are produced lithographically. The resultant EDLC can be of any capacitance and voltage combination for a particular application. The entire lithographically formed entity can be housed in a single container and rated according to its capacitance and voltage standoff characteristics. Through material control processes, the electrochemical composites developed onto the current collector is unilaterally equalized, providing the desired distributed voltage standoffs, thus promoting the ability to design high voltage independent cells without the normal electronic balancing circuitry associated with multiple series-connected electrochemical cells.

Abstract: A method is provided of manufacturing an electrode for an electric double layer capacitor, including mixing an active material, a conductive material and a binder. In this method, Ketjen Black is used as the conductive material and a fluorosurfactant is an additive for enhancing fluidity of the slurry. Also, an electrode for an electric double layer capacitor and an electric double layer capacitor using the electrode are provided. Use of the electric double layer capacitor increases the amount of the active material, so that the electrical capacitance is increased, thus providing the electric double layer capacitor in which the amount of the conductive material is decreased and the electrical resistance is decreased.

Abstract: The present invention is an electrochemical double layer capacitor (EDLC) series stack formed into a single electrolyte cell structure. The concatenated multiple electrode assembly stack has electrode assemblies electrically connected in series. The electrode assemblies have a double-sided activated carbon electrode formed on a current collector. Power tabs are connected to the end electrode assemblies. An electrolyte is also provided. A poly bag contains the electrolyte and the electrode assemblies. The electrode assemblies form a double-sided activated-carbon electrode on a current collector. The EDLC stack has a number of segments and mass free zones separating them. The segments are folded so that mass free zones are disposed at the apex of each fold.