Abstract: An aqueous composition is provided comprising a resin, a curative, a filler, a surfactant, and water; wherein the resin comprises an average molecular weight of less than about 800 Daltons and comprises at least 50 weight percent of at least one of: (a) an unmodified epoxy or phenoxy resin, or (b) a surfactant-modified epoxy or phenoxy resin. This composition, applied to a substrate and dried, can then be cured so as to thermoset the resin and self-assemble to form continuous pathways of filler within the resin matrix.

Abstract: A method for protecting a substrate from lightning strikes is provided including providing a lightning strike protectant composition to the substrate. The lightning strike protectant composition comprises a reactive organic compound and a conductive filler that, during the cure of the organic compound, is capable of self-assembling into a heterogeneous structure comprised of a continuous, three-dimensional network of metal situated among (continuous or semi-continuous) polymer rich domains. The resulting composition has exceptionally high thermal and electrical conductivity.

Abstract: A method for protecting a substrate from lightning strikes is provided including providing a lightning strike protectant composition to the substrate. The lightning strike protectant composition comprises a reactive organic compound and a conductive filler that, during the cure of the organic compound, is capable of self-assembling into a heterogeneous structure comprised of a continuous, three-dimensional network of metal situated among (continuous or semi-continuous) polymer rich domains. The resulting composition has exceptionally high thermal and electrical conductivity.

Abstract: A protective system is provided including a material comprising a first and second surface opposite one another and a thickness, and where the first surface has a low-electrical resistance and the second surface has a high-electrical resistance that is higher than the electrical resistance of the low-electrical resistance surface, and the material conducts charge from the first surface to the second surface through the thickness. This can be provided in a bilayer structure where a first protective layer having a low-resistivity is disposed upon a second protective layer having a high-resistivity. This protective system is particularly useful for dissipating electrical charge, for example as a lightning strike protection system for composite aircraft.

Abstract: A protective system is provided including a material comprising a first and second surface opposite one another and a thickness, and where the first surface has a low-electrical resistance and the second surface has a high-electrical resistance that is higher than the electrical resistance of the low-electrical resistance surface, and the material conducts charge from the first surface to the second surface through the thickness. This can be provided in a bilayer structure where a first protective layer having a low-resistivity is disposed upon a second protective layer having a high-resistivity. This protective system is particularly useful for dissipating electrical charge, for example as a lightning strike protection system for composite aircraft.

Abstract: A method for selecting materials and processing conditions to prepare a heterogeneous structure in situ via the reaction of a homogeneous mixture of a reactive organic compound and a filler, which may then optionally be sintered. The method is employed to provide a heterogeneous composite possessing exceptionally high thermal and/or electrically conductivities for a given concentration of conductive filler. The choice of materials as well as processing conditions employed, as will be described below, have a strong effect on the rate domain formation/heterogeneity of the structure formed, the extent of filler particle-particle interactions within filler-rich domains, and ultimately the thermal and/or electrical conductivity. Proper choice of these conditions can lead to composites having enhanced properties at a reduced bulk filler concentration.

Abstract: A highly filled system is provided which employs the combination of coated filler particles and a compatibilizer to allow extremely high filler loading while maintaining a low viscosity. The compositions of the present invention allows a filler level which was previously unachievable due to the increase in viscosity which is particularly evident when extremely small (nanometer sized) filler is added to a system containing conventional (micron sized) filler particles. This is accomplished through selection of a coating for the filler and selection of a compatibilizer which improves the affinity between the filler and the polymer, thereby improving nanometer sized filler wetting and dispersion and allowing the filler to be incorporated into the polymer matrix.

Abstract: A method for selecting materials and processing conditions to prepare a heterogeneous structure in situ via the reaction of a homogeneous mixture of a reactive organic compound and a filler, which may then optionally be sintered. The method is employed to provide a heterogeneous composite possessing exceptionally high thermal and/or electrically conductivities for a given concentration of conductive filler. The choice of materials as well as processing conditions employed, as will be described below, have a strong effect on the rate domain formation/heterogeneity of the structure formed, the extent of filler particle-particle interactions within filler-rich domains, and ultimately the thermal and/or electrical conductivity. Proper choice of these conditions can lead to composites having enhanced properties at a reduced bulk filler concentration.

Abstract: A method for protecting a substrate from lightning strikes is provided including providing a lightning strike protectant composition to the substrate. The lightning strike protectant composition comprises a reactive organic compound and a conductive filler that, during the cure of the organic compound, is capable of self-assembling into a heterogeneous structure comprised of a continuous, three-dimensional network of metal situated among (continuous or semi-continuous) polymer rich domains. The resulting composition has exceptionally high thermal and electrical conductivity.

Abstract: A method for shielding a substrate from electromagnetic interference is provided including providing an electromagnetic interference (EMI) shielding composition to the substrate. The EMI shielding composition comprises a reactive organic compound and a conductive filler that, during the cure of the organic compound, is capable of self-assembling into a heterogeneous structure comprised of a continuous, three-dimensional network of metal situated among (continuous or semi-continuous) polymer rich domains. The resulting composition has exceptionally high thermal and electrical conductivity.

Abstract: A method for selecting materials and processing conditions to prepare a heterogeneous structure in situ via the reaction of a homogeneous mixture of a reactive organic compound and a filler, which may then optionally be sintered. The method is employed to provide a heterogeneous composite possessing exceptionally high thermal and/or electrically conductivities for a given concentration of conductive filler. The choice of materials as well as processing conditions employed, as will be described below, have a strong effect on the rate domain formation/heterogeneity of the structure formed, the extent of filler particle-particle interactions within filler-rich domains, and ultimately the thermal and/or electrical conductivity. Proper choice of these conditions can lead to composites having enhanced properties at a reduced bulk filler concentration.

Abstract: An engine mount for a high temperature operating engine is provided. The high temperature rubber to metal bonded engine mount isolates the vehicle engine from the vehicle body structure in the high temperature operating engine operation environment which has a temperature of at least 190 degrees Fahrenheit. The high temperature engine mount includes a nonelastomeric engine mount member for attachment to the high temperature operating engine and a nonelastomeric body mount member for attachment to the body structure. The high temperature engine mount includes an intermediate elastomer disposed between the nonelastomeric engine mount member and the nonelastomeric body mount member. The high temperature engine mount has an operational lifetime beginning spring rate SRB and an operational lifetime end spring rate SRE with SRE=0.

Abstract: A highly filled system is provided which employs the combination of coated filler particles and a compatibilizer to allow extremely high filler loading while maintaining a low viscosity. The compositions of the present invention allows a filler level which was previously unachievable due to the increase in viscosity which is particularly evident when extremely small (nanometer sized) filler is added to a system containing conventional (micron sized) filler particles. This is accomplished through selection of a coating for the filler and selection of a compatibilizer which improves the affinity between the filler and the polymer, thereby improving nanometer sized filler wetting and dispersion and allowing the filler to be incorporated into the polymer matrix.