Abstract: A method and apparatus serve to mount a calibrated encoder assembly to an electric motor so that a sensor output signal waveform produced by the calibrated encoder assembly is aligned with a back electromotive force (BEMF) waveform of the electric motor. The calibrated encoder assembly is fixed to an alignment plate, which is attached to the electric motor. The electric motor is rotated using a servo driven functional tester and the BEMF waveform of the electric motor is measured. The sensor output signal waveform is measured, and the alignment plate is adjusted relative to the electric motor to align the sensor output signal waveform to the BEMF waveform. The alignment plate is secured to the electric motor in the adjusted orientation.

Abstract: A method and apparatus serve to mount a calibrated encoder assembly to an electric motor so that a sensor output signal waveform produced by the calibrated encoder assembly is aligned with a back electromotive force (BEMF) waveform of the electric motor. The calibrated encoder assembly is fixed to an alignment plate, which is attached to the electric motor. The electric motor is rotated using a servo driven functional tester and the BEMF waveform of the electric motor is measured. The sensor output signal waveform is measured, and the alignment plate is adjusted relative to the electric motor to align the sensor output signal waveform to the BEMF waveform. The alignment plate is secured to the electric motor in the adjusted orientation.

Abstract: A motor assembly includes a motor, a controller, a fan, and a shroud. The motor includes a stator and a rotor rotatable about an axis. The controller is located axially from the motor and operable to at least in part control the motor. The fan is interposed axially between the stator and the controller. The fan is configured to propel a fluid. The shroud is configured to direct the fluid propelled by the fan in an axial direction.

Abstract: A rotor assembly for an electric motor includes a rotor core and a plurality of magnets. The rotor core defines a rotation axis. Each of the magnets includes a magnet stem portion and a magnet arm portion. The magnet stem portion extends radially relative to the rotational axis to present a radially outermost stem end. The magnet arm portion is located at least in part radially outward from the stem end. In addition, the magnet arm portion extends circumferentially in opposite directions relative to the magnet stem portion.

Abstract: A method and apparatus serve to mount a calibrated encoder assembly to an electric motor so that a sensor output signal waveform produced by the calibrated encoder assembly is aligned with a back electromotive force (BEMF) waveform of the electric motor. The calibrated encoder assembly is fixed to an alignment plate, which is attached to the electric motor. The electric motor is rotated using a servo driven functional tester and the BEMF waveform of the electric motor is measured. The sensor output signal waveform is measured, and the alignment plate is adjusted relative to the electric motor to align the sensor output signal waveform to the BEMF waveform. The alignment plate is secured to the electric motor in the adjusted orientation.

Abstract: An electric motor includes a housing, a rotor rotatable about an axis, a stator including a core and a plurality of coils wound about the core, a commutator, and a fluid-driving element configured to drive a fluid. The housing defines an internal chamber including a stator-receiving space at least substantially receiving the stator, a commutator-receiving space at least substantially receiving the commutator, and an element-receiving space at least substantially receiving the fluid-driving element. The housing further defines a cooling pathway fluidly interconnected with the internal motor chamber and disposed at least in part radially outside the stator. The fluid-driving element and the housing are cooperatively configured to direct the fluid through each of the stator-receiving space, the commutator-receiving space, the element-receiving space, and the cooling pathway.

Abstract: A motor including a rotor and a field frame is provided. The field frame comprises a generally annular yoke, a plurality of generally arcuately spaced apart pole pieces extending from the yoke, and a winding extending at least in part about the pole pieces. The yoke includes a plurality of pole piece connection locations. Each of the pole pieces is associated with a corresponding one of the connection locations. The pole pieces and the yoke are connected at the pole piece connection locations in an interlocking manner.