Patents by Inventor Timothy Hanlon
Timothy Hanlon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240077438Abstract: An apparatus and method for an inspection apparatus for inspecting a component. The inspection apparatus including a robotic arm. A micro-XRF instrument having an instrument head coupled to the robotic arm. A seat supporting the component within a scanning area during inspection; and a computer in communication with the robotic arm and the micro-XRF instrument.Type: ApplicationFiled: November 10, 2023Publication date: March 7, 2024Inventors: Richard DiDomizio, Michael Christopher Andersen, Walter Vincent Dixon, III, Timothy Hanlon, Wayne Lee Lawrence, Ramkumar Kashyap Oruganti, Jonathan Rutherford Owens, Daniel M. Ruscitto, Adarsh Shukla, Eric John Telfeyan, Gregory Donald Crim, Michael Wylie Krauss, André Dziurla, Sven Martin Joachim Larisch, Falk Reinhardt, Roald Alberto Tagle Berdan, Henning Schroeder
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Patent number: 11660818Abstract: A method of testing a multi-specimen additive manufacturing build plate includes acquiring and installing the multi-specimen build plate in a test system, aligning one or more force exertion tools with respective selected specimens, imparting a force on the selected specimen(s), collecting test data from each selected specimen, and analyzing the collected data to identify a potential correlation between material behavior for the selected specimen and its applied manufacturing build parameter(s). A system and a non-transitory medium are also disclosed.Type: GrantFiled: June 12, 2019Date of Patent: May 30, 2023Assignee: General Electric CompanyInventors: Scott Andrew Weaver, Timothy Hanlon, Vipul Kumar Gupta, Anthony J Vinciquerra, III
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Publication number: 20230029806Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a parameter development module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine, and wherein a stack is formed from one or more parts; fabricating the one or more parts with the additive manufacturing machine based on a first parameter set; collecting in-situ monitoring data from one or more in-situ monitoring systems of the additive manufacturing machine for one or more parts; determining whether each stack should receive an additional part based on an analysis of the collected in-situ monitoring data; and fabricating each additional part based on the determination the stack should receive the additional part. Numerous other aspects are provided.Type: ApplicationFiled: October 17, 2022Publication date: February 2, 2023Inventors: Vipul Kumar GUPTA, Natarajan CHENNIMALAI KUMAR, Anthony Joseph VINCIQUERRA, Laura Cerully DIAL, Voramon Supatarawanich DHEERADHADA, Timothy HANLON, Lembit SALASOO, Xiaohu PING, Subhrajit ROYCHOWDHURY, Justin John GAMBONE
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Patent number: 11511491Abstract: Methods and systems for optimizing additive process parameters for an additive manufacturing process. In some embodiments, the process includes receiving initial additive process parameters, generating an uninformed design of experiment utilizing a specified sampling protocol, next generating, based on the uninformed design of experiment, response data, and then generating, based on the response data and on previous design of experiment that includes at least one of the uninformed design of experiment and informed design of experiment, an informed design of experiment by using the machine learning model and the intelligent sampling protocol. The last process step is repeated until a specified objective is reached or satisfied.Type: GrantFiled: November 8, 2018Date of Patent: November 29, 2022Assignee: General Electric CompanyInventors: Voramon Supatarawanich Dheeradhada, Natarajan Chennimalai Kumar, Vipul Kumar Gupta, Laura Dial, Anthony Joseph Vinciquerra, Timothy Hanlon
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Patent number: 11472115Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a parameter development module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine, and wherein a stack is formed from one or more parts; fabricating the one or more parts with the additive manufacturing machine based on a first parameter set; collecting in-situ monitoring data from one or more in-situ monitoring systems of the additive manufacturing machine for one or more parts; determining whether each stack should receive an additional part based on an analysis of the collected in-situ monitoring data; and fabricating each additional part based on the determination the stack should receive the additional part. Numerous other aspects are provided.Type: GrantFiled: March 21, 2019Date of Patent: October 18, 2022Assignee: General Electric CompanyInventors: Vipul Kumar Gupta, Natarajan Chennimalai Kumar, Anthony Joseph Vinciquerra, Laura Cerully Dial, Voramon Supatarawanich Dheeradhada, Timothy Hanlon, Lembit Salasoo, Xiaohu Ping, Subhrajit Roychowdhury, Justin John Gambone
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Publication number: 20200391441Abstract: A method of testing a multi-specimen additive manufacturing build plate includes acquiring and installing the multi-specimen build plate in a test system, aligning one or more force exertion tools with respective selected specimens, imparting a force on the selected specimen(s), collecting test data from each selected specimen, and analyzing the collected data to identify a potential correlation between material behavior for the selected specimen and its applied manufacturing build parameter(s). A system and a non-transitory medium are also disclosed.Type: ApplicationFiled: June 12, 2019Publication date: December 17, 2020Inventors: Scott Andrew WEAVER, Timothy HANLON, Vipul Kumar GUPTA, Anthony J VINCIQUERRA, III
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Publication number: 20200298499Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a parameter development module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine, and wherein a stack is formed from one or more parts; fabricating the one or more parts with the additive manufacturing machine based on a first parameter set; collecting in-situ monitoring data from one or more in-situ monitoring systems of the additive manufacturing machine for one or more parts; determining whether each stack should receive an additional part based on an analysis of the collected in-situ monitoring data; and fabricating each additional part based on the determination the stack should receive the additional part. Numerous other aspects are provided.Type: ApplicationFiled: March 21, 2019Publication date: September 24, 2020Inventors: Vipul Kumar GUPTA, Natarajan CHENNIMALAI KUMAR, Anthony Joseph VINCIQUERRA, Laura Cerully DIAL, Voramon Supatarawanich DHEERADHADA, Timothy HANLON, Lembit SALASOO, Xiaohu PING, Subhrajit ROYCHOWDHURY, Justin John GAMBONE
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Patent number: 10758976Abstract: A method of processing a powdered feedstock to form a fabricated component is provided. The fabricated component includes a plurality of grains having a nominal grain size. The method includes providing the powdered feedstock material having a population of phase particulates with a first nominal size distribution disposed within a host matrix material. The method includes building a consolidated component from the powdered feedstock material in an additive manufacturing process, and fabricating the fabricated component from the consolidated component. The first nominal size distribution of the population of phase particulates is sized such that at least a portion of the population of phase particulates persists throughout the additive manufacturing process and is present as a processed population of phase particulates in the consolidated component.Type: GrantFiled: June 21, 2017Date of Patent: September 1, 2020Assignee: General Electric CompanyInventors: Laura Cerully Dial, Andrew David Deal, Timothy Hanlon
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Publication number: 20200147889Abstract: Methods and systems for optimizing additive process parameters for an additive manufacturing process. In some embodiments, the process includes receiving initial additive process parameters, generating an uninformed design of experiment utilizing a specified sampling protocol, next generating, based on the uninformed design of experiment, response data, and then generating, based on the response data and on previous design of experiment that includes at least one of the uninformed design of experiment and informed design of experiment, an informed design of experiment by using the machine learning model and the intelligent sampling protocol. The last process step is repeated until a specified objective is reached or satisfied.Type: ApplicationFiled: November 8, 2018Publication date: May 14, 2020Inventors: Voramon Supatarawanich DHEERADHADA, Natarajan CHENNIMALAI KUMAR, Vipul Kumar GUPTA, Laura DIAL, Anthony Joseph VINCIQUERRA, Timothy HANLON
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Patent number: 10640858Abstract: A method for preparing an improved article including a nickel-based superalloy is presented. The method includes heat-treating a workpiece including a nickel-based superalloy at a temperature above the gamma-prime solvus temperature of the nickel-based superalloy and cooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece. The cooled workpiece includes a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers. An article having a minimum dimension greater than 6 inches is also presented. The article includes a material having a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers.Type: GrantFiled: June 30, 2016Date of Patent: May 5, 2020Assignee: General Electric CompanyInventors: Andrew Joseph Detor, Richard DiDomizio, Timothy Hanlon, Chen Shen, Ning Zhou
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Patent number: 10577679Abstract: An additive manufactured product, along with methods of its formation, is provided. The additive manufactured product may include a fused multilayer component comprising a nickel superalloy having a composition comprising, by weight: 7% to 11% of cobalt; 9% to 14% of chromium; 1.5% to 8% of molybdenum; up to 8% of tungsten; 4% to 6% of aluminum; 1% to 4% of titanium; up to 4.6% tantalum; up to 2% hafnium; up to 0.04% zirconium; up to 0.05% carbon; up to 0.04% boron; up to 1% niobium; and the balance nickel along with unavoidable residual elements in trace amounts. This composition may have a sum of the weight percentages of zirconium and boron that is up to 0.06%.Type: GrantFiled: December 4, 2018Date of Patent: March 3, 2020Assignee: General Electric CompanyInventors: Andrew Ezekiel Wessman, Timothy Hanlon, Laura Cerully Dial
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Patent number: 10365192Abstract: An apparatus and method for rapid screening of material properties in a plurality of additively manufactured test specimens. The apparatus includes a build plate having the plurality of additively manufactured test specimens disposed on a first substantially planar surface. The plurality of additively manufactured test specimens are coupled to at least one actuator to one of individually or simultaneously translationally displace each of the test specimens along an axis “z”, and perpendicular to the build plane of the build plate to test material properties of each of the plurality of additively manufactured test specimens. A sensor is coupled to each of the plurality of additively manufactured test specimens. Load vs. displacement data may be used to monitor the progression of monotonic and/or cyclic tests of the plurality of additively manufactured test specimens.Type: GrantFiled: January 3, 2017Date of Patent: July 30, 2019Assignee: General Electric CompanyInventors: Andrew David Deal, Timothy Hanlon, Vipul Kumar Gupta, Erica Elizabeth Sampson, Justin John Gambone, Jr., Scott Michael Oppenheimer, Laura Cerully Dial
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Publication number: 20180369907Abstract: A method of processing a powdered feedstock to form a fabricated component is provided. The fabricated component includes a plurality of grains having a nominal grain size. The method includes providing the powdered feedstock material having a population of phase particulates with a first nominal size distribution disposed within a host matrix material. The method includes building a consolidated component from the powdered feedstock material in an additive manufacturing process, and fabricating the fabricated component from the consolidated component. The first nominal size distribution of the population of phase particulates is sized such that at least a portion of the population of phase particulates persists throughout the additive manufacturing process and is present as a processed population of phase particulates in the consolidated component.Type: ApplicationFiled: June 21, 2017Publication date: December 27, 2018Inventors: Laura Cerully Dial, Andrew David Deal, Timothy Hanlon
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Publication number: 20180188144Abstract: An apparatus and method for rapid screening of material properties in a plurality of additively manufactured test specimens. The apparatus includes a build plate having the plurality of additively manufactured test specimens disposed on a first substantially planar surface. The plurality of additively manufactured test specimens are coupled to at least one actuator to one of individually or simultaneously translationally displace each of the test specimens along an axis “z”, and perpendicular to the build plane of the build plate to test material properties of each of the plurality of additively manufactured test specimens. A sensor is coupled to each of the plurality of additively manufactured test specimens. Load vs. displacement data may be used to monitor the progression of monotonic and/or cyclic tests of the plurality of additively manufactured test specimens.Type: ApplicationFiled: January 3, 2017Publication date: July 5, 2018Inventors: Andrew David Deal, Timothy Hanlon, Vipul Kumar Gupta, Erica Elizabeth Sampson, Justin John Gambone, JR., Scott Michael Oppenheimer, Laura Cerully Dial
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Publication number: 20180002794Abstract: A method for preparing an improved article including a nickel-based superalloy is presented. The method includes heat-treating a workpiece including a nickel-based superalloy at a temperature above the gamma-prime solvus temperature of the nickel-based superalloy and cooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece. The cooled workpiece includes a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers. An article having a minimum dimension greater than 6 inches is also presented. The article includes a material having a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers.Type: ApplicationFiled: June 30, 2016Publication date: January 4, 2018Inventors: Andrew Joseph Detor, Richard DiDomizio, Timothy Hanlon, Chen Shen, Ning Zhou
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Patent number: 9598774Abstract: Briefly, in one embodiment, a method is disclosed. The method includes introducing a powder feedstock into a cold-spray apparatus, and operating the cold-spray apparatus to deposit the feedstock. The feedstock includes particles including nickel-base alloy having a thermally altered microstructure.Type: GrantFiled: December 16, 2011Date of Patent: March 21, 2017Assignee: General Electric CorporationInventors: Leonardo Ajdelsztajn, Timothy Hanlon
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Patent number: 9518310Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight: 16.0 to 30.0% cobalt; 9.5 to 12.5% chromium; 4.0 to 6.0% tantalum; 2.0 to 4.0% aluminum; 2.0 to 3.4% titanium; 3.0 to 6.0% tungsten; 1.0 to 4.0% molybdenum; 1.5 to 3.5% niobium; up to 1.0% hafnium; 0.02 to 0.20% carbon; 0.01 to 0.05% boron; 0.02 to 0.10% zirconium; the balance essentially nickel and impurities. The superalloy has a W+Nb?Cr value of at least ?6, is free of observable amounts of sigma and eta phases, and exhibits a time to 0.2% creep at 1300° F. and 100 ksi of at least 1000 hours.Type: GrantFiled: July 23, 2013Date of Patent: December 13, 2016Assignee: General Electric CompanyInventors: David Paul Mourer, Richard DiDomizio, Timothy Hanlon, Daniel Yeuching Wei, Andrew Ezekiel Wessman, Kenneth Rees Bain, Andrew Martin Powell
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Patent number: 8992699Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight, 16.0 to 30.0% cobalt, 11.5 to 15.0% chromium, 4.0 to 6.0% tantalum, 2.0 to 4.0% aluminum, 1.5 to 6.0% titanium, up to 5.0% tungsten, 1.0 to 7.0% molybdenum, up to 3.5% niobium, up to 1.0% hafnium, 0.02 to 0.20% carbon, 0.01 to 0.05% boron, 0.02 to 0.10% zirconium, the balance essentially nickel and impurities, wherein the titanium:aluminum weight ratio is 0.5 to 2.0.Type: GrantFiled: May 29, 2009Date of Patent: March 31, 2015Assignee: General Electric CompanyInventors: Kenneth Rees Bain, David Paul Mourer, Richard DiDomizio, Timothy Hanlon, Laurent Cretegny, Andrew Ezekiel Wessman
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Patent number: 8992700Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight, 18.0 to 30.0% cobalt, 11.4 to 16.0% chromium, up to 6.0% tantalum, 2.5 to 3.5% aluminum, 2.5 to 4.0% titanium, 5.5 to 7.5% molybdenum, up to 2.0% niobium, up to 2.0% hafnium, 0.04 to 0.20% carbon, 0.01 to 0.05% boron, 0.03 to 0.09% zirconium, the balance essentially nickel and impurities, wherein the titanium:aluminum weight ratio is 0.71 to 1.60.Type: GrantFiled: May 29, 2009Date of Patent: March 31, 2015Assignee: General Electric CompanyInventors: Kenneth Rees Bain, David Paul Mourer, Richard DiDomizio, Timothy Hanlon, Laurent Cretegny, Andrew Ezekiel Wessman
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Publication number: 20140205449Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight: 16.0 to 30.0% cobalt; 9.5 to 12.5% chromium; 4.0 to 6.0% tantalum; 2.0 to 4.0% aluminum; 2.0 to 3.4% titanium; 3.0 to 6.0% tungsten; 1.0 to 4.0% molybdenum; 1.5 to 3.5% niobium; up to 1.0% hafnium; 0.02 to 0.20% carbon; 0.01 to 0.05% boron; 0.02 to 0.10% zirconium; the balance essentially nickel and impurities. The superalloy has a W+Nb?Cr value of at least ?6, is free of observable amounts of sigma and eta phases, and exhibits a time to 0.2% creep at 1300° F. and 100 ksi of at least 1000 hours.Type: ApplicationFiled: July 23, 2013Publication date: July 24, 2014Applicant: General Electric CompanyInventors: David Paul Mourer, Richard DiDomizio, Timothy Hanlon, Daniel Yeuching Wei, Andrew Ezekiel Wessman, Kenneth Rees Bain, Andrew Martin Powell