Abstract: The present invention provides a method for producing lithium iron phosphate or lithium iron mixed metal phosphate. The method comprises using waste pickling liquor as a starting material wherein the waste pickling liquor is the source of the iron ions in such phosphates. The waste pickling liquor is mixed with lithium hydrogen phosphate, and optionally a source of at least one metal ion. The precipitate is then dried or filtered and calcined to produce a lithium iron phosphate or a lithium iron mixed metal phosphate.

Abstract: The present invention is directed to a method for making electrode active materials represented by the general formula: Aa(VO)bXO4, wherein: (a) A is an alkali metal or mixture of alkali metals, and 0<a<4; (b) 0<b<2; (c) X is selected from the group consisting of phosphorous (P), sulfur (S), arsenic (As), silicon (Si), and combinations thereof; and wherein A, X, a and b are selected to maintain the electroneutrality of the electrode active material in its nascent (as prepared or synthesized) state.

Abstract: The present invention provides for the preparation of an “optimized” lithium vanadium phosphate material. The materials are synthesized under conditions that avoid exposure to reducing gases, such as hydrogen, at high temperatures and thus materials of high performance are produced. The lithium vanadium phosphate materials so produced find use in producing electrodes for electrochemical cells.

Abstract: Methods for producing an electrode active material precursor, comprising; a) producing a mixture comprising particles of lithium hydrogen phosphate, having a first average particle size, and a metal hydroxide, having a second average particle size; and b) grinding said mixture in a jet mill for a period of time suitable to produce a generally homogeneous mixture of particles having a third average size smaller than said first average size. The precursor may be used as a starting material for making electrode active materials for use in a battery, comprising lithium, a transition metal, and phosphate or a similar anion.

Abstract: The present invention is directed to a method for making electrode active materials represented by the general formula: Aa(VO)bXO4, wherein: (a) A is an alkali metal or mixture of alkali metals, and 0<a<4; (b) 0<b<2; (c) X is selected from the group consisting of phosphorous (P), sulfur (S), arsenic (As), silicon (Si), and combinations thereof; and wherein A, X, a and b are selected to maintain the electroneutrality of the electrode active material in its nascent (as prepared or synthesized) state.

Abstract: The present invention provides for the preparation of an “optimized” lithium vanadium phosphate material. The materials are synthesized under conditions that avoid exposure to reducing gases, such as hydrogen, at high temperatures and thus materials of high performance are produced. The lithium vanadium phosphate materials so produced find use in producing electrodes for electrochemical cells.

Abstract: The present invention is directed to a method for making electrode active materials represented by the general formula: Aa(VO)bXO4, wherein: (a) A is an alkali metal or mixture of alkali metals, and 0<a<4; (b) 0<b<2; (c) X is selected from the group consisting of phosphorous (P), sulfur (S), arsenic (As), silicon (Si), and combinations thereof; and wherein A, X, a and b are selected to maintain the electroneutrality of the electrode active material in its nascent (as prepared or synthesized) state.

Abstract: The present invention provides for the two step preparation of lithium vanadium phosphate by pre-treatment of a mixture of precursor materials via high pressure at relatively low temperatures in water (hydrothermal pretreatment) and then calcining such hydrothermally pretreated precursors at relatively high temperatures for a period of time sufficient to produce lithium vanadium phosphate. The lithium vanadium phosphate so produced finds use in producing electrodes for electrochemical cells.

Abstract: The present invention relates to a method for preparing a lithium vanadium phosphate material comprising forming a aqueous slurry (in which some of the components are at least partially dissolved) comprising a polymeric material, an acidic phosphate anion source, a lithium compound, V2O5 and a source of carbon; wet blending said slurry, spray drying said slurry to form a precursor composition; and heating said precursor composition to produce a lithium vanadium phosphate.

Abstract: Methods for producing an electrode active material precursor, comprising; a) producing a mixture comprising particles of lithium hydrogen phosphate, having a first average particle size, and a metal hydroxide, having a second average particle size; and b) grinding said mixture in a jet mill for a period of time suitable to produce a generally homogeneous mixture of particles having a third average size smaller than said first average size. The precursor may be used as a starting material for making electrode active materials for use in a battery, comprising lithium, a transition metal, and phosphate or a similar anion.

Abstract: Methods for producing an electrode active material precursor, comprising: a) producing a mixture comprising particles of lithium hydrogen phosphate, having a first average particle size, and a metal hydroxide, having a second average particle size; and b) grinding said mixture in a jet mill for a period of time suitable to produce a generally homogeneous mixture of particles having a third average size smaller than said first average size. The precursor may be used as a starting material for making electrode active materials for use in a battery, comprising lithium, a transition metal, and phosphate or a similar anion.

Abstract: The present invention is directed to a method for making electrode active materials represented by the general formula: Aa(VO)bXO4, wherein: (a) A is an alkali metal or mixture of alkali metals, and 0<a<4; (b) 0<b<2; (c) X is selected from the group consisting of phosphorous (P), sulfur (S), arsenic (As), silicon (Si), and combinations thereof; and wherein A, X, a and b are selected to maintain the electroneutrality of the electrode active material in its nascent (as prepared or synthesized) state.

Abstract: Methods for producing an electrode active material precursor, comprising: a) producing a mixture comprising particles of lithium hydrogen phosphate, having a first average particle size, and a metal hydroxide, having a second average particle size; and b) grinding said mixture in a jet mill for a period of time suitable to produce a generally homogeneous mixture of particles having a third average size smaller than said first average size. The precursor may be used as a starting material for making electrode active materials for use in a battery, comprising lithium, a transition metal, and phosphate or a similar anion.

Abstract: The present invention relates general to a method for making an alkali metal hydrogen phosphate of the general formula AxH3−xPO4, wherein A is an alkali metal and 0≦x≦3, prepared by admixing an alkali metal-containing compound, a phosphate-supplying compound, and water, where water is present in the mixture at a level of from about 5% to 25% by weight.

Abstract: The present invention relates general to a method for making an alkali metal hydrogen phosphate of the general formula AxH3−xPO4, wherein A is an alkali metal and 0≦x≦3, prepared by admixing an alkali metal-containing compound, a phosphate-supplying compound, and water, where water is present in the mixture at a level of from about 5% to 25% by weight

Abstract: The present invention includes lithium manganese oxide spinel compounds having a low porosity, a high tap density and a high pellet density, and methods of preparing these compounds. In particular, the method comprises preparing a lithium manganese oxide with a spinel structure and having the formula: wherein: Li1+XMn2−YMm11Mm22 . . . MmkkO4+Z M1, M2, . . . Mk are cations different than lithium or manganese selected from the group consisting of alkaline earth metals, transition metals, B, Al, Si, Ga and Ge; X, Y, m1, m2, . . . , mk, each have a value between 0 and 0.2; Z has a value between −0.1 and 0.2; and X, Y, m1, m2, . . . mk are selected to satisfy the equation: Y=X+m1+m2+ . . . +mk.

Abstract: The present invention includes lithium manganese oxide spinel compounds having a low porosity, a high tap density and a high pellet density, and methods of preparing these compounds. In particular, the method comprises preparing a lithium manganese oxide with a spinel structure and having the formula: wherein: Li 1 + X ⁢ Mn 2 - Y ⁢ M m 1 1 ⁢ M m 2 2 ⁢ … ⁢   ⁢ M m k k ⁢ O 4 + Z M1, M2, . . . Mk are cations different than lithium or manganese selected from the group consisting of alkaline earth metals, transition metals, B, Al, Si, Ga and Ge; X, Y, m1, m2, . . . mk, each have a value between 0 and 0.2; Z has a value between −0.1 and 0.

Abstract: The present invention includes lithium manganese oxide spinel compounds having a low porosity, a high tap density and a high pellet density, and methods of preparing these compounds.

Abstract: The present invention includes lithium manganese oxide spinel compounds having a low porosity, a high tap density and a high pellet density, and methods of preparing these compounds.

Abstract: The present invention includes lithium manganese oxide spinel compounds having a low porosity, a high tap density and a high pellet density, and methods of preparing these compounds. In particular, the method comprises preparing a lithium manganese oxide with a spinel structure and having the formula: wherein: Li1+XMn2−YM1m1M2m2 . . . MkmkO4+Z M1, M2, . . . Mk are cations different than lithium or manganese selected from the group consisting of alkaline earth metals, transition metals, B, Al, Si, Ga and Ge; X, Y, m1, m2, . . . , mk, each have a value between 0 and 0.2; Z has a value between −0.1 and 0.2; and X, Y, m1, m2, . . . mk are selected to satisfy the equation: Y=X+m1+m2+ . . . +mk.