Patents by Inventor Tokuji Maruyama
Tokuji Maruyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11511365Abstract: A welding system includes a welding torch that welds a workpiece by using a wire, a suction device that sucks shielding gas, and a sucked shielding gas supply path for allowing the sucked shielding gas to flow, wherein the welding torch includes a contact chip that guides the wire, a shielding gas supply nozzle that supplies the shielding gas to a weld zone, and a suction nozzle that surrounds a periphery of the wire protruding from the contact chip, and is opened toward a tip of the wire to suck the shielding gas.Type: GrantFiled: January 4, 2016Date of Patent: November 29, 2022Assignee: Kobe Steel, Ltd.Inventors: Naoki Kawabe, Tokuji Maruyama, Minoru Miyata, Kei Yamazaki, Reiichi Suzuki
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Patent number: 11484962Abstract: A welding torch for arc welding in a shielding gas atmosphere, includes: a contact tip for feeding a welding wire; a suction nozzle surrounding the welding wire, and sucking a gas from a space between the suction nozzle and the welding wire; and a shielding gas supply nozzle provided on the outer periphery of the suction nozzle, and supplying the shielding gas toward a welded portion from a space between the shielding gas supply nozzle and the suction nozzle. The welding torch satisfies “7?Ltk?17 and 0?Lts?18”, where Lts [mm] is a distance between the tip of the contact tip and the tip of the shielding gas supply nozzle, and Ltk [mm] is a distance between the tip of the contact tip and the tip of the suction nozzle.Type: GrantFiled: February 27, 2017Date of Patent: November 1, 2022Assignee: Kobe Steel, Ltd.Inventors: Naoki Mukai, Reiichi Suzuki, Tokuji Maruyama
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Patent number: 11203080Abstract: Provided is a welding method using a special torch and a flux cored wire, in which the special torch has a suction nozzle between the contact tip and the shield nozzle, and the flux cored wire has a flux filled inside the steel outer casing, and a seam portion where both ends of a metal in a width direction of the steel outer casing are butted or overlapped in a longitudinal direction of the flux cored wire.Type: GrantFiled: March 2, 2017Date of Patent: December 21, 2021Assignee: Kobe Steel, Ltd.Inventors: Naoki Mukai, Tokuji Maruyama, Reiichi Suzuki
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Publication number: 20190111511Abstract: An arc welding device is provided with including: a wire feed motor; a rocker arm attached freely rotatably to an output shaft of the wire feed motor; a pair of wire feed rollers attached to the rocker arm; a rotation transmitting mechanism for transmitting the rotation of the wire feed motor to the wire feed roller; a rocker drive unit; and a welding power supply unit. The wire feed roller has inserted therein welding wire disposed along the rocking direction of the rocker arm. The welding wire is fed towards a torch tip by the wire feed roller, and arcing and shorting can be repeated with forward and backward movement by the rocker arm in the direction of the wire feed.Type: ApplicationFiled: April 13, 2017Publication date: April 18, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Tokuji MARUYAMA, Reiichi SUZUKI, Takashi YASHIMA
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Publication number: 20190047072Abstract: A welding torch (100) for arc welding in a shielding gas atmosphere, includes: a contact tip (25) for feeding a welding wire (13); a suction nozzle (23) surrounding the welding wire, and sucking a gas from a space between the suction nozzle (23) and the welding wire; and a shielding gas supply nozzle (21) provided on the outer periphery of the suction nozzle (23), and supplying the shielding gas toward a welded portion from a space between the shielding gas supply nozzle (21) and the suction nozzle (23). The welding torch (100) satisfies “7?Ltk?17 and 0?Lts?18”, where Lts [mm] is a distance between the tip of the contact tip (25) and the tip of the shielding gas supply nozzle (21), and Ltk [mm] is a distance between the tip of the contact tip (25) and the tip of the suction nozzle (23).Type: ApplicationFiled: February 27, 2017Publication date: February 14, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Reiichi SUZUKI, Tokuji MARUYAMA
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Publication number: 20190030636Abstract: Provided is a welding method using a special torch and a flux cored wire, in which the special torch has a suction nozzle between the contact tip and the shield nozzle, and the flux cored wire has a flux filled inside the steel outer casing, and a seam portion where both ends of a metal in a width direction of the steel outer casing are butted or overlapped in a longitudinal direction of the flux cored wire.Type: ApplicationFiled: March 2, 2017Publication date: January 31, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Tokuji MARUYAMA, Reiichi SUZUKI
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Publication number: 20180015561Abstract: A welding system includes a welding torch that welds a workpiece by using a wire, a suction device that sucks shielding gas, and a sucked shielding gas supply path for allowing the sucked shielding gas to flow, wherein the welding torch includes a contact chip that guides the wire, a shielding gas supply nozzle that supplies the shielding gas to a weld zone, and a suction nozzle that surrounds a periphery of the wire protruding from the contact chip, and is opened toward a tip of the wire to suck the shielding gas.Type: ApplicationFiled: January 4, 2016Publication date: January 18, 2018Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki KAWABE, Tokuji MARUYAMA, Minoru MIYATA, Kei YAMAZAKI, Reiichi SUZUKI
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Patent number: 4546234Abstract: A method of controlling the output of a power source in consumable electrode arc welding in which a short circuiting phase and an arcing phase alternately take place between a consumable electrode and a workpiece in a shielding gas atmosphere, the method being characterized by repetition of a cycle of operation consisting of: a first stage of maintaining the output welding current at a first value of a relatively low level upon establishment of a short circuit across a gap between a consumable electrode and a workpiece; a second stage of maintaining the welding current at a second value of a relatively high level succeedingly to the first stage; a third stage of lowering the welding current to a third value of a low level upon detection of necking as a premonition of rupture of short circuiting molten metal between the electrode and workpiece; a fourth stage of, upon generation of an arc across a gap between the electrode and workpiece subsequent to the third stage, maintaining the welding current at a fourthType: GrantFiled: April 4, 1984Date of Patent: October 8, 1985Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takaaki Ogasawara, Tokuji Maruyama, Masaharu Sato, Yukio Hida, Takashi Saito
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Patent number: 4544826Abstract: A method and a device for controlling a welding power supply, employing a control device essentially including a first switch means consisting of at least one switch in element to be turned on and off to control the output current of the power supply, second switch means adapted to be inserted in a welding current attenuating path when the first switch means is in off state, and an impedance means consisting of at least one impedance element connected parallel with the second switch means.Type: GrantFiled: May 3, 1984Date of Patent: October 1, 1985Assignees: Kabushiki Kaisha Kobe Seiko Sho, Shinko Electric Co., Ltd.Inventors: Sadao Nakanishi, Yoshihiro Nakajima, Hitoshi Kawano, Akihiko Ihochi, Takaaki Ogasawara, Tokuji Maruyama
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Patent number: 4503316Abstract: A welding DC power supply system suitable for consumable or non-consumable electrode welding, including plural inverter units for converting a first direct current into an alternate current and for rectifying the alternate current to produce an output of a second direct current; a circuit connecting the output of terminals of the inverter units in parallel; a detection circuit for detecting the total output current of the inverter units; and a circuit for varying the number of operating inverter units according to the value of the detected total output current.Type: GrantFiled: August 12, 1982Date of Patent: March 5, 1985Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Kazuo Murase, Toshihiko Watanabe, Naoki Takeuchi, Tokuji Maruyama
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Patent number: 4292495Abstract: The present invention provides a welding torch weaving device having a first link with an elongated slot and driven by a drive source to make an arc shaped movement at one end thereof, a first movable shaft fitted or secured within the elongated slot in the first link, a second link having one end thereof pivoted in place on the first link and having a second elongated slot, a second movable shaft fitted within the second elongated slot in the second link, a third link having one end thereof pivoted in place on the other end of the second link and a fourth link having one end thereof pivoted in place on the other end of the third link and the other end thereof pivoted on a fixed pivot shaft. A weaving arm is disposed in place on the third link for mounting a welding torch.Type: GrantFiled: February 20, 1980Date of Patent: September 29, 1981Assignee: Kobe Steel, LimitedInventors: Takashi Saito, Katuhiko Otake, Tokuji Maruyama
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Patent number: 4017709Abstract: An arc welding machine having a strap sliding to advance with advance of the welding position, wherein an electric conductor is disposed on the strap at a position not facing a welding groove with the electric conductor being insulated from the strap, and electric current being applied to the electric conductor while it is being cooled by water, to thereby control the arc direction.Type: GrantFiled: February 13, 1975Date of Patent: April 12, 1977Assignee: Kobe Steel Ltd.Inventors: Toshihiko Watanabe, Tokuji Maruyama
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Patent number: RE33330Abstract: A method of controlling the output of a power source in consumable electrode are welding in which a short circuiting phase and an arcing phase alternately take place between a consumable electrode and a workpiece in a shielding gas atmosphere, the method being characterized by repetition of a cycle of operation consisting of: a first stage of maintaining the output welding current at a first value of a relatively low level upon establishment of a short circuit across a gap between a consumable electrode and a workpiece; a second stage of maintaining the welding current at a second value of a relatively high level succeedingly to the first stage; a third stage of lowering the welding current to a third value of a low level upon detection of necking as a premonition of rupture of short circuiting molten metal between the electrode and workpiece; a fourth stage of, upon generation of an arc across a gap between the electrode and workpiece subsequent to the third stage, maintaining the welding current at a fourthType: GrantFiled: August 13, 1986Date of Patent: September 11, 1990Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takaaki Ogasawara, Tokuji Maruyama, Masaharu Sato, Yukio Hida, Takashi Saito