Abstract: A manufacturing method of a thermoelectric module comprises forming a first wax model in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series.

Abstract: A manufacturing method of a thermoelectric module comprises forming a first wax model in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series.

Abstract: A powder-containing oil-based lubricant for die contains 60 to 99% by mass of an oil-based lubricant consisting of oil, 0.3 to 30% by mass of a solubilizing agent, 0.3 to 15% by mass of an inorganic powder and 7.5% by mass or less of water, the lubricant being electrostatically applied to a die. The powder-containing oil-based lubricant may be applied to a die by electrostatic spraying. The electrostatic spray apparatus includes a device that imparts static electricity to the powder-containing oil-based lubricant and an electrostatic spray gun installed on a multi-axis robot.

Abstract: The invention relates to an oil type lubricant, which is applied to a die to be used in high-pressure die casting, gravity die casting, low-pressure die casting and forging and can prevent soldering, particularly at high temperature parts and under a heavy load, to a spray method of applying the oil type lubricant and a spray apparatus for applying the oil type lubricant. The powder-containing oil type lubricant for die contains 60 to 99% by mass of an oil type lubricant consisting of oil, 0.3 to 30% by mass of a solubilizing agent, 0.3 to 15% by mass of an inorganic powder and 7.5% by mass or less of water, the lubricant being electrostatically applied to a die. The electrostatic spray method includes applying the powder-containing oil type lubricant to a die by electrostatic spraying. The electrostatic spray apparatus includes a static electricity imparting device that imparts static electricity to the powder-containing oil type lubricant and an electrostatic spray gun installed on a multi-axle robot.

Abstract: An apparatus and process for manufacturing a disc rotor made of a metal-based composite material, which enables stabilization of a preform support within a disc rotor casting cavity while minimizing likelihood of damaging of preforms. The apparatus comprises a lower die 10 and a movable core assembly 20 which constitutes a disc rotor casting cavity 18; a preform supporting portion 24a which is provided on a movable core assembly 20; a pressurizing and shaping portion 32 of an upper die 30 for applying pressure upon a molten metal accommodated in the cavity 18; and a preform biasing mechanism 40 having a biasing face 41b which can be brought into a face-to-face contact with the upper face of a preform 5 which is supported on the preform supporting portion 24a. On application of pressure upon the molten metal, the preform biasing mechanism 40 biases the preform 5 via the biasing face 41b to prevent the preform 5 from being shifted due to an increase in the pressure upon the molten metal.

Abstract: An apparatus and process for manufacturing a disc rotor made of a metal-based composite material, which enables stabilization of a preform support within a disc rotor casting cavity while minimizing likelihood of damaging of preforms. The apparatus comprises a lower die 10 and a movable core assembly 20 which constitutes a disc rotor casting cavity 18; a preform supporting portion 24a which is provided on a movable core assembly 20; a pressurizing and shaping portion 32 of an upper die 30 for applying pressure upon a molten metal accommodated in the cavity 18; and a preform biasing mechanism 40 having a biasing face 41b which can be brought into a face-to-face contact with the upper face of a preform 5 which is supported on the preform supporting portion 24a. On application of pressure upon the molten metal, the preform biasing mechanism 40 biases the preform 5 via the biasing face 41b to prevent the preform 5 from being shifted due to an increase in the pressure upon the molten metal.

Abstract: A disk rotor is produced using pre-forms. A manufacturing device 10 includes lower mold 11 and upper mold 12. The lower mold 11 includes support block 13, main body part of the lower mold 14, inclined pins 15, core elements 16 and slider 17. In securing and supporting pre-forms 4A, 5A, a cylinder 18 is actuated to cause upward movement of the support block 13 and the main body part of the lower mold 14, during which movement, core elements 16 and slider 17 are slid relatively outwards along inclined pins 15. In this state, the pre-forms 4A, 5A are guided to preset sites. The support block 13 and the main body part of the lower mold 14 are then moved downwards, during which movement, core elements 16 and slider 17 are slid relatively inwards along the inclined pins 15. In this state, the pre-forms 4A, 5A are supported and secured stably to define a cavity.

Abstract: A disk rotor is produced using pre-forms. A manufacturing device 10 includes lower mold 11 and upper mold 12. The lower mold 11 includes support block 13, main body part of the lower mold 14, inclined pins 15, core elements 16 and slider 17. In securing and supporting pre-forms 4A, 5A, a cylinder 18 is actuated to cause upward movement of the support block 13 and the main body part of the lower mold 14, during which movement, core elements 16 and slider 17 are slid relatively outwards along inclined pins 15. In this state, the pre-forms 4A, 5A are guided to preset sites. The support block 13 and the main body part of the lower mold 14 are then moved downwards, during which movement, core elements 16 and slider 17 are slid relatively inwards along the inclined pins 15. In this state, the pre-forms 4A, 5A are supported and secured stably to define a cavity.

Abstract: A casting device for metallic product includes a main unit 1 having a pressurizing chamber 14 and casting cavities 16 for accommodating a metallic material M, a pressurizing unit 3 for pressurizing the metallic material M contained in the pressurizing chamber 14 to cause the metallic material to flow into the casting cavities 16 and a blade unit 4 provided between the pressurizing chamber 14 and the casting cavities 16. The blade unit 4 includes a scraper edge 41 for scraping the outer layer of the metallic material M pressurized by the pressurizing unit 3. After the end of the scraping operation for the outer layer M2 of the metallic material M, the blade unit 4 is moved by the first driving unit 51 from the scraping position A1 to a disengaging position. Thereby, the metallic material can be readily separated from the blade unit.

Abstract: A disk rotor is produced using pre-forms. A manufacturing device 10 includes lower mold 11 and upper mold 12. The lower mold 11 includes support block 13, main body part of the lower mold 14, inclined pins 15, core elements 16 and slider 17. In securing and supporting pre-forms 4A, 5A, a cylinder 18 is actuated to cause upward movement of the support block 13 and the main body part of the lower mold 14, during which movement, core elements 16 and slider 17 are slid relatively outwards along inclined pins 15. In this state, the pre-forms 4A, 5A are guided to preset sites. The support block 13 and the main body part of the lower mold 14 are then moved downwards, during which movement, core elements 16 and slider 17 are slid relatively inwards along the inclined pins 15. In this state, the pre-forms 4A, 5A are supported and secured stably to define a cavity.

Abstract: A casting device for metallic product includes a main unit 1 having a pressurizing chamber 14 and casting cavities 16 for accommodating a metallic material M, a pressurizing unit 3 for pressurizing the metallic material M contained in the pressurizing chamber 14 to cause the metallic material to flow into the casting cavities 16 and a blade unit 4 provided between the pressurizing chamber 14 and the casting cavities 16. The blade unit 4 includes a scraper edge 41 for scraping the outer layer of the metallic material M pressurized by the pressurizing unit 3. After the end of the scraping operation for the outer layer M2 of the metallic material M, the blade unit 4 is moved by the first driving unit 51 from the scraping position A1 to a disengaging position. Thereby, the metallic material can be readily separated from the blade unit.

Abstract: A disk rotor is produced using pre-forms. A manufacturing device 10 includes lower mold 11 and upper mold 12. The lower mold 11 includes support block 13, main body part of the lower mold 14, inclined pins 15, core elements 16 and slider 17. In securing and supporting pre-forms 4A, 5A, a cylinder 18 is actuated to cause upward movement of the support block 13 and the main body part of the lower mold 14, during which movement, core elements 16 and slider 17 are slid relatively outwards along inclined pins 15. In this state, the pre-forms 4A, 5A are guided to preset sites. The support block 13 and the main body part of the lower mold 14 are then moved downwards, during which movement, core elements 16 and slider 17 are slid relatively inwards along the inclined pins 15. In this state, the pre-forms 4A, 5A are supported and secured stably to define a cavity.