Patents by Inventor Tomohiko Kato

Tomohiko Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9093712
    Abstract: An active material having high capacity and excellent charging/discharging cycle durability at high potential is provided. The active material has a layered structure and is represented by the following composition formula (1): LiyNiaCobMncMdOxFz1Pz2??(1) wherein the element M is at least one element selected from the group consisting of Al, Si, Zr, Ti, Fe, Mg, Nb, Ba and V, and 1.9?(a+b+c+d+y)?2.1, 1.0?y?1.3, 0<a?0.3, 0?b?0.25, 0.3?c?0.7, 0?d?0.1, 0.07?z1?0.15, 0.01?z2?0.1, and 1.9?(x+z1)?2.1 are satisfied.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: July 28, 2015
    Assignee: TDK CORPORATION
    Inventors: Tomohiko Kato, Atsushi Sano, Masaki Sobu, Akinobu Nojima
  • Publication number: 20150111105
    Abstract: To provide an active material with high capacity, high initial charge-discharge efficiency, and high average discharge voltage. An active material according to the present invention includes a first active material and a second active material, wherein the ratio (?) of the second active material (B) to the total amount by mole of the first active material (A) and the second active material (B) satisfies 0.4 mol %???18 mol % [where ?=(B/(A+B))×100].
    Type: Application
    Filed: March 27, 2013
    Publication date: April 23, 2015
    Applicant: TDK CORPORATION
    Inventors: Tomohiko Kato, Atsushi Sano, Masaki Sobu, Akinobu Nojima
  • Patent number: 8993171
    Abstract: To provide an active material from which a sufficient discharge capacity is obtained, an electrode containing the active material, a lithium secondary battery including the electrode, and a method for making an active material. A method for making an active material includes a temperature elevation step of heating a mixture containing a lithium source, a pentavalent vanadium source, a phosphoric acid source, water, and a reductant in a hermetically sealed container at a temperature elevation rate T1 from 25° C. to 110° C. and then at a temperature elevation rate T2 from 110° C. to a designated temperature of 200° C. or more, in which T1>T2; T1=0.5 to 10° C./min; and T2=0.1 to 2.2° C./min.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: March 31, 2015
    Assignee: TDK Corporation
    Inventors: Atsushi Sano, Keitaro Otsuki, Kouji Tokita, Tomohiko Kato, Akiji Higuchi
  • Publication number: 20150064558
    Abstract: To provide an active material having high capacity and excellent cycle characteristics. An active material has a layered crystal structure and is expressed by a compositional formula (1) LiyNiaCobMncMdOx (1), where the element M is at least one kind of element selected from the group consisting of Al, Si, Zr, Ti, Fe, Mg, Nb, Ba, and V; 1.9?(a+b+c+d+y)?2.1; 1.05?y?1.35; 0<a?0.3; 0<b?0.25; 0.3?c?0.7; 0?d?0.1; and 1.9?x?2.1, and wherein 0.69?Ni?/Ni??0.85, where Ni? is the Ni composition amount at a center portion of the active material primary particle, and Ni? is the Ni composition amount in the vicinity of a surface (in a width of 30 nm from the surface).
    Type: Application
    Filed: March 26, 2013
    Publication date: March 5, 2015
    Inventors: Hideaki Seki, Tomohiko Kato, Hirofumi Nakano, Atsushi Sano
  • Patent number: 8734987
    Abstract: The method of manufacturing an active material in accordance with the first aspect of the invention yields an active material containing LiVOPO4 capable of improving the cycle characteristic of a battery. Methods of manufacturing active materials in accordance with the second, third, and fourth aspects of the present invention yield active materials containing LiVOPO4 capable of improving the discharge capacity of a battery.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: May 27, 2014
    Assignee: TDK Corporation
    Inventors: Atsushi Sano, Keitaro Otsuki, Kouji Tokita, Tomohiko Kato, Akiji Higuchi
  • Publication number: 20140004416
    Abstract: A method for manufacturing an active material, capable of improving the discharge capacity of a lithium ion secondary battery is provided. The method for manufacturing an active material according to the present invention includes a first step of heating a mixture solution including a lithium source, a phosphate source, a vanadium source, and water under pressure to generate a precursor in the mixture solution, and adjusting the pH of the mixture solution including the precursor to be 6 to 8; and a second step of heating the precursor at 425 to 650° C. after the first step to generate an active material.
    Type: Application
    Filed: March 30, 2012
    Publication date: January 2, 2014
    Applicant: TDK CORPORATION
    Inventors: Atsushi Sano, Keitaro Otsuki, Tomohiko Kato, Akinobu Nojima, Akiji Higuchi
  • Publication number: 20140004417
    Abstract: An active material capable of improving the discharge capacity of a lithium ion secondary battery is provided. The active material of the present invention includes LiVOPO4 and one or more metal elements selected from the group consisting of Al, Nb, Ag, Mg, Mn, Fe, Zr, Na, K, B, Cr, Co, Ni, Cu, Zn, Si, Be, Ti, and Mo.
    Type: Application
    Filed: March 30, 2012
    Publication date: January 2, 2014
    Applicant: TDK CORPORATION
    Inventors: Atsushi Sano, Keitaro Otsuki, Tomohiko Kato, Akiji Higuchi
  • Publication number: 20130260248
    Abstract: An active material has a layered structure and a composition represented by the following formula (1) LiyNiaCobMncMdOx . . . (1), wherein M is at least one selected from Al, Si, Zr, Ti, Fe, Mg, Nb, Ba and V, and a, b, c, d, x and y satisfy 1.9?(a+b+c+d+y)?2.1, 1.0<y?1.3, 0<a?0.3, 0<b?0.25, 0.3?c?0.7, 0?d?0.1, and 1.9?x?2.1. The active material has a ratio of the half width FWHM003 of a diffraction peak at a (003)-plane to the half width FWHM104 of a diffraction peak at a (104)-plane represented by the formula (2) FWHM003/FWHM104?0.57 . . . (2), and an average primary particle diameter of 0.2 to 0.5 ?m.
    Type: Application
    Filed: March 18, 2013
    Publication date: October 3, 2013
    Applicant: TDK CORPORATION
    Inventors: Hideaki SEKI, Tomohiko KATO, Hirofumi NAKANO, Atsushi SANO
  • Publication number: 20130260253
    Abstract: A positive electrode material for a lithium ion secondary battery contains a first compound represented by Li3V2(PO4)3 and one or more second compounds selected from vanadium oxide and lithium vanadium phosphate.
    Type: Application
    Filed: March 18, 2013
    Publication date: October 3, 2013
    Inventors: Keitaro OTSUKI, Atsushi SANO, Tomohiko KATO
  • Publication number: 20130209871
    Abstract: An active material having high capacity and excellent charging/discharging cycle durability at high potential is provided. The active material has a layered structure and is represented by the following composition formula (1): LiyNiaCobMncMdOxFz1Pz2 ??(1) wherein the element M is at least one element selected from the group consisting of Al, Si, Zr, Ti, Fe, Mg, Nb, Ba and V, and 1.9?(a+b+c+d+y)?2.1, 1.0?y?1.3, 0<a?0.3, 0?b?0.25, 0.3?c?0.7, 0?d?0.1, 0.07?z1?0.15, 0.01?z2?0.1, and 1.9?(x+z1)?2.1 are satisfied.
    Type: Application
    Filed: July 21, 2011
    Publication date: August 15, 2013
    Applicant: TDK CORPORATION
    Inventors: Tomohiko Kato, Atsushi Sano, Masaki Sobu, Akinobu Nojima
  • Publication number: 20130168599
    Abstract: Active material is obtained by sintering a precursor, has a layered structure and is represented by the following formula (1). The temperature at which the precursor becomes a layered structure compound in its sintering in atmospheric air is 450° C. or less. Alternatively, the endothermic peak temperature of the precursor when its temperature is increased from 300° C. to 800° C. in its differential thermal analysis in the atmospheric air is 550° C. or less. LiyNiaCobMncMdOxFz??(1) In formula (1), the element M is at least one of Al, Si, Zr, Ti, Fe, Mg, Nb, Ba, and V and 1.9?(a+b+c+d+y)?2.1, 1.0?y?1.3, 0<a?0.3, 0?b?0.25, 0.3?c?0.7, 0?d?0.1, 1.9?(x+z)?2.0, and 0?z?0.15 are satisfied.
    Type: Application
    Filed: July 19, 2011
    Publication date: July 4, 2013
    Applicant: TDK CORPORATION
    Inventors: Tomohiko Kato, Atsushi Sano, Masaki Sobu, Akinobu Nojima, Yasunaga Kagaya
  • Publication number: 20130130106
    Abstract: To provide an active material from which a sufficient discharge capacity is obtained, an electrode containing the active material, a lithium secondary battery including the electrode, and a method for making an active material. A method for making an active material includes a temperature elevation step of heating a mixture containing a lithium source, a pentavalent vanadium source, a phosphoric acid source, water, and a reductant in a hermetically sealed container at a temperature elevation rate T1 from 25° C. to 110° C. and then at a temperature elevation rate T2 from 110° C. to a designated temperature of 200° C. or more, in which T1>T2; T1=0.5 to 10° C./min; and T2=0.1 to 2.2° C./min.
    Type: Application
    Filed: July 12, 2011
    Publication date: May 23, 2013
    Applicant: TDK CORPORATION
    Inventors: Atsushi Sano, Keitaro Otsuki, Kouji Tokita, Tomohiko Kato, Akiji Higuchi
  • Patent number: 8435645
    Abstract: A dielectric device comprises a substrate made of a metal and an oxide dielectric layer mounted on a surface of the substrate. The surface of the substrate has metal oxide regions distributed like islands, while the oxide dielectric layer is in close contact with the substrate through the metal oxide regions. Since adhesion is higher in an area where the substrate and the oxide dielectric layer are in close contact with each other through the metal oxide regions distributed like islands on the surface of the substrate, the adhesion between the substrate and oxide dielectric layer in the dielectric device is enhanced. As compared with a case where a rough surface is formed on a metal foil, the metal oxide region and the substrate are inhibited from forming a rough surface, whereby leakage characteristics can be kept from being deteriorated by the rough surface.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: May 7, 2013
    Assignee: TDK Corporation
    Inventors: Akira Shibue, Tomohiko Kato, Shinichiro Kakei, Yasunobu Oikawa, Kenji Horino
  • Patent number: 8085523
    Abstract: One capacitor fabrication process including metal layer forming a metal layer on one surface of a substrate, dielectric layer forming a dielectric layer on the metal layer, metal foil forming a metal foil on the dielectric layer, separating the noble metal layer from the dielectric layer, and electrode layer forming an electrode layer on the second surface of the dielectric layer, wherein the second surface faces away from the first surface of the dielectric layer with the metal foil. Another capacitor fabrication process includes separation layer forming a separation layer on one surface of a substrate, dielectric layer forming a dielectric layer on the separation layer, metal foil forming a metal foil the dielectric layer, separating the substrate from the separation layer, and an electrode layer forming an electrode layer on the second surface of the dielectric layer, wherein the second surface faces away from the first surface of said dielectric layer with the metal foil.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: December 27, 2011
    Assignee: TDK Corporation
    Inventors: Tomohiko Kato, Yuko Saya, Osamu Shinoura
  • Publication number: 20110311868
    Abstract: The method of manufacturing an active material in accordance with the first aspect of the invention yields an active material containing LiVOPO4 capable of improving the cycle characteristic of a battery. Methods of manufacturing active materials in accordance with the second, third, and fourth aspects of the present invention yield active materials containing LiVOPO4 capable of improving the discharge capacity of a battery.
    Type: Application
    Filed: June 15, 2011
    Publication date: December 22, 2011
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Kouji TOKITA, Tomohiko KATO, Akiji HIGUCHI
  • Publication number: 20110290014
    Abstract: A liquid level detection apparatus detecting a liquid level of a coolant stored in a coolant tank for an internal combustion engine, includes first and second electrodes immersed in the coolant and electrically connected to each other via the coolant when the liquid level of the coolant is higher than a predetermined position, a transmitter generating a sine wave including a specific frequency and equal amplitudes at positive and negative frequencies, the specific frequency being below a predetermined frequency, the transmitter sending the sine wave to one of the first and second electrodes, and a receiver including a band-pass filter receiving the sine wave outputted from the transmitter, via the other of the first and second electrodes to allow passage of the sine wave having the specific frequency, and a determination portion determining the liquid level of the coolant in accordance with the sine wave passed through the band-pass filter.
    Type: Application
    Filed: March 31, 2011
    Publication date: December 1, 2011
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Tomohiko KATO, Daisuke Osaki
  • Publication number: 20100260981
    Abstract: A dielectric device comprises a substrate made of a metal and an oxide dielectric layer mounted on a surface of the substrate. The surface of the substrate has metal oxide regions distributed like islands, while the oxide dielectric layer is in close contact with the substrate through the metal oxide regions. Since adhesion is higher in an area where the substrate and the oxide dielectric layer are in close contact with each other through the metal oxide regions distributed like islands on the surface of the substrate, the adhesion between the substrate and oxide dielectric layer in the dielectric device is enhanced. As compared with a case where a rough surface is formed on a metal foil, the metal oxide region and the substrate are inhibited from forming a rough surface, whereby leakage characteristics can be kept from being deteriorated by the rough surface.
    Type: Application
    Filed: March 19, 2010
    Publication date: October 14, 2010
    Applicant: TDK CORPORATION
    Inventors: Akira SHIBUE, Tomohiko KATO, Shinichiro KAKEI, Yasunobu OIKAWA, Kenji HORINO
  • Patent number: 7773364
    Abstract: One capacitor fabrication process including metal layer forming a metal layer on one surface of a substrate, dielectric layer forming a dielectric layer on the metal layer, metal foil forming a metal foil on the dielectric layer, separating the noble metal layer from the dielectric layer, and electrode layer forming an electrode layer on the second surface of the dielectric layer, wherein the second surface faces away from the first surface of the dielectric layer with the metal foil. Another capacitor fabrication process includes separation layer forming a separation layer on one surface of a substrate, dielectric layer forming a dielectric layer on the separation layer, metal foil forming a metal foil the dielectric layer, separating the substrate from the separation layer, and an electrode layer forming an electrode layer on the second surface of the dielectric layer, wherein the second surface faces away from the first surface of said dielectric layer with the metal foil.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: August 10, 2010
    Assignee: TDK Corporation
    Inventors: Tomohiko Kato, Yuko Saya, Osamu Shinoura
  • Publication number: 20100093150
    Abstract: One capacitor fabrication process of the invention comprises a noble metal layer formation step of forming a noble metal layer on one surface of a substrate, a dielectric layer formation step of forming a dielectric layer on the noble metal layer, a metal foil formation step of forming a metal foil of 10 ?m or greater in thickness on the dielectric layer, a separation step of separating the noble metal layer from the dielectric layer at an interface, and an electrode layer formation step of forming an electrode layer on the second surface of the dielectric layer separated off by the separation step, wherein the second surface faces away from the first surface of the dielectric layer with the metal foil formed thereon.
    Type: Application
    Filed: December 11, 2009
    Publication date: April 15, 2010
    Applicant: TDK CORPORATION
    Inventors: Tomohiko KATO, Yuko Saya, Osamu Shinoura
  • Publication number: 20080072409
    Abstract: One capacitor fabrication process of the invention comprises a noble metal layer formation step of forming a noble metal layer on one surface of a substrate, a dielectric layer formation step of forming a dielectric layer on the noble metal layer, a metal foil formation step of forming a metal foil of 10 ?m or greater in thickness on the dielectric layer, a separation step of separating the noble metal layer from the dielectric layer at an interface, and an electrode layer formation step of forming an electrode layer on the second surface of the dielectric layer separated off by the separation step, wherein the second surface faces away from the first surface of the dielectric layer with the metal foil formed thereon.
    Type: Application
    Filed: July 18, 2007
    Publication date: March 27, 2008
    Applicant: TDK CORPORATION
    Inventors: Tomohiko KATO, Yuko Saya, Osamu Shinoura