Patents by Inventor Tomokazu Kozakai

Tomokazu Kozakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11081312
    Abstract: A method of manufacturing an emitter is disclosed. The method enables a crystal structure of the tip of the front end of the emitter to return to its original state with high reproducibility by rearranging atoms in a treatment, and enables a long lasting emitter to be attained by suppressing extraction voltage rise after the treatment. As a method of manufacturing an emitter having a sharpened needle-shape, the method includes: performing an electropolishing process for the front end of an emitter material having conductivity to taper toward the front end; and performing an etching to make the number of atoms constituting the tip of the front end be a predetermined number or less by further sharpening the front end through an electric field-induced gas etching having constantly applied voltage, while observing the crystal structure of the front end, by a field ion microscope, in a sharp portion having the front end at its apex.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: August 3, 2021
    Assignee: HITACHI HIGH-TECH SCIENCE CORPORATION
    Inventors: Tomokazu Kozakai, Yoshimi Kawanami, Hiroyuki Mutoh, Yoko Nakajima, Hironori Moritani, Shinichi Matsubara
  • Publication number: 20200312603
    Abstract: A method of manufacturing an emitter is disclosed. The method enables a crystal structure of the tip of the front end of the emitter to return to its original state with high reproducibility by rearranging atoms in a treatment, and enables a long lasting emitter to be attained by suppressing extraction voltage rise after the treatment. As a method of manufacturing an emitter having a sharpened needle-shape, the method includes: performing an electropolishing process for the front end of an emitter material having conductivity to taper toward the front end; and performing an etching to make the number of atoms constituting the tip of the front end be a predetermined number or less by further sharpening the front end through an electric field-induced gas etching having constantly applied voltage, while observing the crystal structure of the front end, by a field ion microscope, in a sharp portion having the front end at its apex.
    Type: Application
    Filed: February 7, 2020
    Publication date: October 1, 2020
    Inventors: Tomokazu KOZAKAI, Yoshimi KAWANAMI, Hiroyuki MUTOH, Yoko NAKAJIMA, Hironori MORITANI, Shinichi MATSUBARA
  • Publication number: 20200310245
    Abstract: The present disclosure relates to a mask repair apparatus capable of efficiently repairing a defect of a target EUVL mask. The mask repair apparatus repairs the defect of the target extreme ultra violet lithography (EUVL) mask having a reflective layer, a first layer disposed on the reflective layer, and a second layer disposed on the first layer, and a third layer disposed on the second layer. The mask repair apparatus performs etching of the third layer by a first etching method, and after the etching of the third layer by the first etching method, performs etching of the second layer by the second etching method different from the first etching method.
    Type: Application
    Filed: March 12, 2020
    Publication date: October 1, 2020
    Inventors: Tomokazu KOZAKAI, Fumio ARAMAKI, Osamu MATSUDA, Kensuke SHIINA
  • Patent number: 10276343
    Abstract: A method of acquiring an image of an image acquiring region of a sample comprises a first step of irradiating and scanning an ion beam in a first scan pattern on a first scan region of a sample, the scan region including therein the image acquiring region, and a second step of detecting secondary charged particles generated by irradiating and scanning the ion beam on the first scan region of the sample and generating first image data of the image acquiring region. The first and second steps are repeated a plurality of times using different scan patterns on different scan regions that differ from the first scan and the first scan region and from one another, each of the different scan regions including therein the image acquiring region, to generate a plurality of image data of the image acquiring region.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: April 30, 2019
    Inventors: Tomokazu Kozakai, Fumio Aramaki, Osamu Matsuda, Kensuke Shiina, Kazuo Aita, Anto Yasaka
  • Publication number: 20180269029
    Abstract: Disclosed herein is a method for acquiring an image, in which an image reducing the influence of electrification of a substrate is easily acquired. The method, in which an image of an image acquiring region is acquired by radiating an ion beam to a sample having a conducting part with a linear edge on a dielectric substrate, includes: performing an equal-width scan caused by the ion beam in a first direction that obliquely intersects the edge and sweep in a second direction intersecting the first direction, and radiating the ion beam to a scan region of a parallelogram shape wider than the image acquiring region; detecting secondary charged particles to generate image data of the scan region; calculating the image data of the scan region to generate image data of the image acquiring region; and displaying the image data of the image acquiring region.
    Type: Application
    Filed: May 17, 2018
    Publication date: September 20, 2018
    Inventors: Tomokazu KOZAKAI, Fumio ARAMAKI, Osamu MATSUDA, Kensuke SHIINA, Kazuo AITA, Anto YASAKA
  • Patent number: 10014157
    Abstract: A method for acquiring an image, in which an image of an image acquiring region is acquired by radiating an ion beam to a sample having a conducting part with a linear edge on a dielectric substrate, includes performing an equal-width scan of the ion beam in a first direction that obliquely intersects the linear edge and sweep in a second direction intersecting the first direction. The ion beam is sequentially scanned in different patterns on different scan regions of parallelogram shape, each of which includes the image acquiring region. Secondary charged particles are detected to generate image data of all the scan regions, and image data of the scan regions are calculated to generate image data of the image acquiring region. The image data of the image acquiring region are synthesized to display the image data of the image acquiring region.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: July 3, 2018
    Assignee: HITACHI HIGH-TECH SCIENCE CORPORATION
    Inventors: Tomokazu Kozakai, Fumio Aramaki, Osamu Matsuda, Kensuke Shiina, Kazuo Aita, Anto Yasaka
  • Patent number: 9793085
    Abstract: A focused ion beam apparatus is equipped with a gas field ion source that can produce a focused ion beam for a long period of time by stably and continuously emitting ions from the gas field ion source having high luminance, along an optical axis of an ion-optical system for a long period of time. The gas field ion source has an emitter for emitting ions, the emitter having a sharpened end part made of iridium fixed to a cylinder-shaped base part made of dissimilar wire.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: October 17, 2017
    Assignee: HITACHI HIGH-TECH SCIENCE CORPORATION
    Inventors: Anto Yasaka, Tomokazu Kozakai, Osamu Matsuda, Yasuhiko Sugiyama, Kazuo Aita, Fumio Aramaki, Hiroshi Oba
  • Patent number: 9793092
    Abstract: A charged particle beam apparatus has a charged particle beam column configured to irradiate a charged particle beam, and a controller configured to control the charged particle beam column to irradiate the charged particle beam at a first pixel interval for a first region and to irradiate the charged particle beam at a second pixel interval different from the first pixel interval for a second region included in the first region. The first and second regions include plural first and second pixels each including first and second sub-pixels which are irradiated by the charged particle beam to generate secondary electrons. First and second sub-pixel images are formed based on the detected secondary electrons, and the first and second sub-pixel images are synthesized to form first and second images.
    Type: Grant
    Filed: January 21, 2015
    Date of Patent: October 17, 2017
    Assignee: HITACHI HIGH-TECH SCIENCE Corporation
    Inventors: Masashi Muramatsu, Tomokazu Kozakai, Fumio Aramaki
  • Patent number: 9773634
    Abstract: There is provided an iridium tip including a pyramid structure having one {100} crystal plane as one of a plurality of pyramid surfaces in a sharpened apex portion of a single crystal with <210> orientation. The iridium tip is applied to a gas field ion source or an electron source. The gas field ion source and/or the electron source is applied to a focused ion beam apparatus, an electron microscope, an electron beam applied analysis apparatus, an ion-electron multi-beam apparatus, a scanning probe microscope or a mask repair apparatus.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: September 26, 2017
    Assignee: Hitachi High-Tech Science Corporation
    Inventors: Tomokazu Kozakai, Osamu Matsuda, Yasuhiko Sugiyama, Kazuo Aita, Fumio Aramaki, Anto Yasaka, Hiroshi Oba
  • Publication number: 20170148603
    Abstract: There is provided an iridium tip including a pyramid structure having one {100} crystal plane as one of a plurality of pyramid surfaces in a sharpened apex portion of a single crystal with <210> orientation. The iridium tip is applied to a gas field ion source or an electron source. The gas field ion source and/or the electron source is applied to a focused ion beam apparatus, an electron microscope, an electron beam applied analysis apparatus, an ion-electron multi-beam apparatus, a scanning probe microscope or a mask repair apparatus.
    Type: Application
    Filed: January 26, 2017
    Publication date: May 25, 2017
    Inventors: Tomokazu Kozakai, Osamu Matsuda, Yasuhiko Sugiyama, Kazuo Aita, Fumio Aramaki, Anto Yasaka, Hiroshi Oba
  • Publication number: 20170092461
    Abstract: Disclosed herein is a method for acquiring an image, in which an image reducing the influence of electrification of a substrate is easily acquired. The method, in which an image of an image acquiring region is acquired by radiating an ion beam to a sample having a conducting part with a linear edge on a dielectric substrate, includes: performing an equal-width scan caused by the ion beam in a first direction that obliquely intersects the edge and sweep in a second direction intersecting the first direction, and radiating the ion beam to a scan region of a parallelogram shape wider than the image acquiring region; detecting secondary charged particles to generate image data of the scan region; calculating the image data of the scan region to generate image data of the image acquiring region; and displaying the image data of the image acquiring region.
    Type: Application
    Filed: September 28, 2016
    Publication date: March 30, 2017
    Inventors: Tomokazu KOZAKAI, Fumio ARAMAKI, Osamu MATSUDA, Kensuke SHIINA, Kazuo AITA, Anto YASAKA
  • Patent number: 9583299
    Abstract: There is provided an iridium tip including a pyramid structure having one {100} crystal plane as one of a plurality of pyramid surfaces in a sharpened apex portion of a single crystal with <210> orientation. The iridium tip is applied to a gas field ion source or an electron source. The gas field ion source and/or the electron source is applied to a focused ion beam apparatus, an electron microscope, an electron beam applied analysis apparatus, an ion-electron multi-beam apparatus, a scanning probe microscope or a mask repair apparatus.
    Type: Grant
    Filed: August 8, 2014
    Date of Patent: February 28, 2017
    Assignee: Hitachi High-Tech Science Corporation
    Inventors: Tomokazu Kozakai, Osamu Matsuda, Yasuhiko Sugiyama, Kazuo Aita, Fumio Aramaki, Anto Yasaka, Hiroshi Oba
  • Publication number: 20160322123
    Abstract: There is provided a repair apparatus including a gas field ion source which includes an ion generation section including a sharpened tip, a cooling unit which cools the tip, an ion beam column which forms a focused ion beam by focusing ions of a gas generated in the gas field ion source, a sample stage which moves while a sample to be irradiated with the focused ion beam is placed thereon, a sample chamber which accommodates at least the sample stage therein, and a control unit which repairs a mask or a mold for nano-imprint lithography, which is the sample, with the focused ion beam formed by the ion beam column. The gas field ion source generates nitrogen ions as the ions, and the tip is constituted by an iridium single crystal capable of generating the ions.
    Type: Application
    Filed: June 22, 2016
    Publication date: November 3, 2016
    Inventors: Fumio Aramaki, Anto Yasaka, Osamu Matsuda, Yasuhiko Sugiyama, Hiroshi Oba, Tomokazu Kozakai, Kazuo Aita
  • Publication number: 20160225574
    Abstract: Disclosed herein is a focused ion beam apparatus equipped with a gas field ion source that can produce a focused ion beam for a long period of time by stably and continuously emitting ions from the gas field ion source having high luminance, along an optical axis of an ion-optical system for a long period of time. In the focused ion beam apparatus equipped with a gas field ion source having an emitter for emitting ions, the emitter has a shape in which sharpened iridium is fixed to dissimilar wire.
    Type: Application
    Filed: January 29, 2016
    Publication date: August 4, 2016
    Inventors: Anto YASAKA, Tomokazu KOZAKAI, Osamu MATSUDA, Yasuhiko SUGIYAMA, Kazuo AITA, Fumio ARAMAKI, Hiroshi OBA
  • Patent number: 9378858
    Abstract: There is provided a repair apparatus including a gas field ion source which includes an ion generation section including a sharpened tip, a cooling unit which cools the tip, an ion beam column which forms a focused ion beam by focusing ions of a gas generated in the gas field ion source, a sample stage which moves while a sample to be irradiated with the focused ion beam is placed thereon, a sample chamber which accommodates at least the sample stage therein, and a control unit which repairs a mask or a mold for nano-imprint lithography, which is the sample, with the focused ion beam formed by the ion beam column. The gas field ion source generates nitrogen ions as the ions, and the tip is constituted by an iridium single crystal capable of generating the ions.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: June 28, 2016
    Assignee: Hitachi High-Tech Science Corporation
    Inventors: Fumio Aramaki, Anto Yasaka, Osamu Matsuda, Yasuhiko Sugiyama, Hiroshi Oba, Tomokazu Kozakai, Kazuo Aita
  • Patent number: 9336979
    Abstract: A focused ion beam apparatus has an ion source chamber in which is disposed an emitter for emitting ions. The surface of the emitter is formed of a precious metal, such as platinum, palladium, iridium, rhodium or gold. A gas supply unit supplies nitrogen gas to the ion source chamber so that the nitrogen gas adsorbs on the surface of the emitter. An extracting electrode is spaced from the emitter, and a voltage is applied to the extracting electrode to ionize the adsorbed nitrogen gas and extract nitrogen ions in the form of an ion beam. A temperature control unit controls the temperature of the emitter.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: May 10, 2016
    Assignee: HITACHI HIGH-TECH SCIENCE CORPORATION
    Inventors: Anto Yasaka, Fumio Aramaki, Yasuhiko Sugiyama, Tomokazu Kozakai, Osamu Matsuda
  • Patent number: 9245712
    Abstract: A focused ion beam system includes a gas field ion source which generates gas ions, an ion gun unit which accelerates the gas ions and radiates the gas ions as an ion beam, a beam optical system which includes at least a focusing lens electrode and radiates the ion beam onto a sample, and an image acquiring mechanism which acquires an FIM image of a tip of an emitter based on the ion beam. The image acquiring mechanism includes an alignment electrode which is disposed between the ion gun unit and the focusing lens electrode and adjusts a radiation direction of the ion beam, an alignment control unit which applies an alignment voltage to the alignment electrode, and an image processing unit which combines a plurality of FIM images acquired when applying different alignment voltages to generate one composite FIM image.
    Type: Grant
    Filed: March 21, 2014
    Date of Patent: January 26, 2016
    Assignee: HITACHI HIGH-TECH SCIENCE CORPORATION
    Inventors: Yasuhiko Sugiyama, Tomokazu Kozakai, Osamu Matsuda
  • Publication number: 20150206708
    Abstract: A charged particle beam apparatus is provided with: a charged particle beam column configured to irradiate a charged particle beam; and a controller configured to control the charged particle beam column to irradiate the charged particle beam at a first pixel interval for a first region and to irradiate the charged particle beam at a second pixel interval different from the first pixel interval for a second region included in the first region.
    Type: Application
    Filed: January 21, 2015
    Publication date: July 23, 2015
    Inventors: Masashi MURAMATSU, Tomokazu KOZAKAI, Fumio ARAMAKI
  • Publication number: 20150162160
    Abstract: A focused ion beam apparatus has an ion source chamber in which is disposed an emitter for emitting ions. The surface of the emitter is formed of a precious metal, such as platinum, palladium, iridium, rhodium or gold. A gas supply unit supplies nitrogen gas to the ion source chamber so that the nitrogen gas adsorbs on the surface of the emitter. An extracting electrode is spaced from the emitter, and a voltage is applied to the extracting electrode to ionize the adsorbed nitrogen gas and extract nitrogen ions in the form of an ion beam. A temperature control unit controls the temperature of the emitter.
    Type: Application
    Filed: January 7, 2015
    Publication date: June 11, 2015
    Inventors: Anto YASAKA, Fumio ARAMAKI, Yasuhiko SUGIYAMA, Tomokazu KOZAKAI, Osamu MATSUDA
  • Patent number: 8999178
    Abstract: A method for fabricating a sharpened needle-like emitter, the method including: electrolytically polishing an end portion of an electrically conductive emitter material so as to be tapered toward a tip portion thereof; performing a first etching in which the electrolytically polished part of the emitter material is irradiated with a charged-particle beam to form a pyramid-like sharpened part having a vertex including the tip portion; performing a second etching in which the tip portion is further sharpened through field-assisted gas etching, while observing a crystal structure at the tip portion by a field ion microscope and keeping the number of atoms at a leading edge of the tip portion at a predetermined number or less; and heating the emitter material to arrange the atoms at the leading edge of the tip portion of the sharpened part in a pyramid shape.
    Type: Grant
    Filed: May 15, 2014
    Date of Patent: April 7, 2015
    Assignee: Hitachi High-Tech Science Corporation
    Inventors: Yasuhiko Sugiyama, Kazuo Aita, Fumio Aramaki, Tomokazu Kozakai, Osamu Matsuda, Anto Yasaka