Patents by Inventor Tomotake Kagaya

Tomotake Kagaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10307849
    Abstract: The invention enables quick evacuation of a chamber to a specified target degree of vacuum while increasing selectivity of evacuation conditions. A vacuum-processing device contains a chamber 40 that enables a workpiece to be soldered in a vacuum environment, an operating part 20 that sets a condition for evacuating the chamber 40, a pump 23 that evacuates the chamber 40, and a control portion 61 that calculates the amount of decrease in the degree of vacuum when evacuating the chamber 40 using a predetermined pump output, sets the calculated value as a reference value and switches an evacuation property from the evacuation property including a lower pump output to the evacuation property including a higher pump output when the calculated amount of decrease in degree of vacuum in real time has become smaller than the reference value.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: June 4, 2019
    Assignee: Senju Metal Industry Co., Ltd.
    Inventor: Tomotake Kagaya
  • Publication number: 20170282270
    Abstract: The invention enables quick evacuation of a chamber to a specified target degree of vacuum while increasing selectivity of evacuation conditions. A vacuum-processing device contains a chamber 40 that enables a workpiece to be soldered in a vacuum environment, an operating part 20 that sets a condition for evacuating the chamber 40, a pump 23 that evacuates the chamber 40, and a control portion 61 that calculates the amount of decrease in the degree of vacuum when evacuating the chamber 40 using a predetermined pump output, sets the calculated value as a reference value and switches an evacuation property from the evacuation property including a lower pump output to the evacuation property including a higher pump output when the calculated amount of decrease in degree of vacuum in real time has become smaller than the reference value.
    Type: Application
    Filed: August 28, 2015
    Publication date: October 5, 2017
    Inventor: Tomotake Kagaya
  • Patent number: 9751146
    Abstract: To achieve an improvement of heat exchanger effectiveness (heat transfer rate) without any increase of a fan motor output. The gas heated by the heating units or the gas cooled down by the cooling units is sent to the blowing nozzles 2 by a fan. Then, the blowing nozzles 2 blow the gas sent by the fan through their outlets. Each of the outlets has a non-circular planar shape with a projection portion thereof being projected inwardly. This allows a shape of the gas in cross section perpendicular to a direction where the gas is blown through the outlet of each of the blowing nozzles 2 to be changed by the projection portion with time (switching phenomenon). Such a switching phenomenon enables to be increased the heat exchanger effectiveness (heat transfer rate) on the printed board even if any output of the fan motor for rotating the fan does not increase.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: September 5, 2017
    Assignee: Senju Metal Industry Co., Ltd.
    Inventor: Tomotake Kagaya
  • Patent number: 9676048
    Abstract: In a vacuum soldering apparatus and a control method thereof, in order to prevent flux scattering or solder scattering when voids are defoamed and/or deaerated from molten solder by evacuating a chamber to a target degree of vacuum as well as in order to be able to perform brief evacuation, an evaluation control of a pump is performed. The evaluation control of the pump is performed in which the plural evacuation control properties (#1 through #4) with the gradients ? plotting the degrees of vacuum (pressure P) in relation to evacuation time (time t) when a chamber is evacuated by a predetermined pump output, are previously prepared; and the control are changed from evacuation control property of small pump output to evacuation control property of large pump output based on the initially set gradient ? in the evacuation control property.
    Type: Grant
    Filed: December 25, 2013
    Date of Patent: June 13, 2017
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Tsutomu Hiyama, Hiroyuki Inoue, Shunsuke Kimoto, Tomotake Kagaya
  • Publication number: 20160339531
    Abstract: In a vacuum soldering apparatus and a control method thereof, in order to prevent flux scattering or solder scattering when voids are defoamed and/or deaerated from molten solder by evacuating a chamber to a target degree of vacuum as well as in order to be able to perform brief evacuation, an evaluation control of a pump is performed. The evaluation control of the pump is performed in which the plural evacuation control properties (#1 through #4) with the gradients ? plotting the degrees of vacuum (pressure P) in relation to evacuation time (time t) when a chamber is evacuated by a predetermined pump output, are previously prepared; and the control are changed from evacuation control property of small pump output to evacuation control property of large pump output based on the initially set gradient ? in the evacuation control property.
    Type: Application
    Filed: December 25, 2013
    Publication date: November 24, 2016
    Inventors: Tsutomu Hiyama, Hiroyuki Inoue, Shunsuke Kimoto, Tomotake Kagaya
  • Publication number: 20120178039
    Abstract: To achieve an improvement of heat exchanger effectiveness (heat transfer rate) without any increase of a fan motor output. The gas heated by the heating units or the gas cooled down by the cooling units is sent to the blowing nozzles 2 by a fan. Then, the blowing nozzles 2 blow the gas sent by the fan through their outlets. Each of the outlets has a non-circular planar shape with a projection portion thereof being projected inwardly. This allows a shape of the gas in cross section perpendicular to a direction where the gas is blown through the outlet of each of the blowing nozzles 2 to be changed by the projection portion with time (switching phenomenon). Such a switching phenomenon enables to be increased the heat exchanger effectiveness (heat transfer rate) on the printed board even if any output of the fan motor for rotating the fan does not increase.
    Type: Application
    Filed: August 3, 2010
    Publication date: July 12, 2012
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Tomotake Kagaya
  • Patent number: 7988031
    Abstract: A reflow furnace using a conventional heater for blowing hot air has difficulty in reducing ?t and in stabilizing the oxygen concentration at a low level. In addition, it is difficult to uniformly discharge hot air from the discharge holes in a perforated plate of a conventional heater for blowing hot air. In a reflow furnace according to the present invention, the total area per unit area of discharge holes formed in a perforated plate in a heater for blowing hot air installed in a main heating zone is 1.5-5 times the total area per unit area of the discharge holes formed in a perforated plate of a heater for blowing hot air installed in a preheating zone. A heater for blowing hot air has a body divided into three chambers by partitions.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: August 2, 2011
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hideki Nakamura, Tomotake Kagaya, Tsutomu Hiyama
  • Publication number: 20100012705
    Abstract: A reflow furnace using a conventional heater for blowing hot air has difficulty in reducing ?t and in stabilizing the oxygen concentration at a low level. In addition, it is difficult to uniformly discharge hot air from the discharge holes in a perforated plate of a conventional heater for blowing hot air. In a reflow furnace according to the present invention, the total area per unit area of discharge holes formed in a perforated plate in a heater for blowing hot air installed in a main heating zone is 1.5-5 times the total area per unit area of the discharge holes formed in a perforated plate of a heater for blowing hot air installed in a preheating zone. A heater for blowing hot air has a body divided into three chambers by partitions.
    Type: Application
    Filed: December 21, 2004
    Publication date: January 21, 2010
    Inventors: Hideki Nakamura, Tomotake Kagaya, Tsutomu Hiyama
  • Patent number: 6719144
    Abstract: When a printed board is soldered by a dipping method, a great deal of dross is generated on a jet solder tank. The dross is a mixture of melted solder and oxide. A worker takes out the dross from the jet solder tank, and throws it away. Thus, a large amount of the solder is consumed. The present invention relates to a separating device for separating oxide and solder from dross. A container (21) is provided with a heater (22). A cover (24) is set over the container (21) to be freely attachable or detachable, and further a non-oxidizing gas supplying opening (28) is made in the cover (24) or the container (21). A stirring spatula (25) for stirring the surface of a melted solder (23) put into the container (21) is set near the surface of the melted solder (23).
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: April 13, 2004
    Assignees: Sony Corporation, Senju Metal Industry Co., Ltd.
    Inventors: Toshio Tooyama, Kenichi Tomitsuka, Shohei Mawatari, Tomotake Kagaya, Eihiko Muramatsu
  • Publication number: 20020005376
    Abstract: When a printed board is soldered by a dipping method, a great deal of dross is generated on a jet solder tank. The dross is a mixture of melted solder and oxide. A worker takes out the dross from the jet solder tank, and throws it away. Thus, a large amount of the solder is consumed. The present invention relates to a separating device for separating oxide and solder from dross. A container (21) is provided with a heater (22). A cover (24) is set over the container (21) to be freely attachable or detachable, and further a non-oxidizing gas supplying opening (28) is made in the cover (24) or the container (21). A stirring spatula (25) for stirring the surface of a melted solder (23) put into the container (21) is set near the surface of the melted solder (23).
    Type: Application
    Filed: February 16, 2001
    Publication date: January 17, 2002
    Inventors: Toshio Tooyama, Kenichi Tomitsuka, Shohei Mawatari, Tomotake Kagaya, Eihiko Muramatsu