Patents by Inventor Tomoya Mesuda

Tomoya Mesuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240162409
    Abstract: A method of producing an electrode includes: (a) forming an active material layer; and (b) forming a groove on a surface of the active material layer by laser processing of the surface of the active material layer. In the laser processing, a pulsed laser having a pulse width of 200 ns or less is used; an ambient pressure is 980 hPa or more; and assist gas has a flow rate of 5 m/s or less.
    Type: Application
    Filed: July 7, 2023
    Publication date: May 16, 2024
    Applicant: Toyota Jidosah Kabushiki Kaisha
    Inventor: Tomoya MESUDA
  • Patent number: 10651475
    Abstract: An electrode plate manufacturing apparatus includes: a first roll; a second roll that consolidates a particle aggregate and forms an undried active material film; and a third roll that transcribes the undried active material film on the second roll onto a current collector foil. A circumferential velocity A of the first roll, a circumferential velocity B of the second roll, a conveyance velocity C of the current collector foil, a contact angle ? of the first roll, a contact angle ? of the second roll, and a contact angle ? of the current collector foil satisfy conditions (i) ?????1.6×B/A+40 where ???>0 and B/A?1 and (ii) ?????1.6×C/B+40 where ???>0 and C/B?1.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: May 12, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya Mesuda
  • Patent number: 10497931
    Abstract: A manufacturing method of a lithium ion secondary battery includes: forming a first mixture by mixing powder of a first electrode material, which is one of the active material and the conductive material, with powder of trilithium phosphate; forming a second mixture by mixing the first mixture with powder of a second electrode material which is the other one of the active material and the conductive material; forming a wet granulated body by mixing the second mixture with the binder and a solvent; and forming the active material layer by attaching the wet granulated body to the surface of the current collector foil.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: December 3, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki Uezono, Tomoya Mesuda, Kunihiko Hayashi
  • Patent number: 10439203
    Abstract: An electrode production method by which an electrode including an electrode active material layer formed on a surface of a current collecting member is produced includes, when a material having a lower bulk density between an electrode active material and a conductive material is used as a first substance and a material having a higher bulk density is used as a second substance, wetting the first substance with a solvent to prepare a wet substance, performing first mixing in which the wet substance and the second substance are mixed to prepare a preceding mixture, and performing second mixing in which the preceding mixture, a binder, and the solvent are mixed and granulated to prepare a wet granulated substance.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: October 8, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya Mesuda
  • Publication number: 20180138515
    Abstract: An electrode plate manufacturing apparatus includes: a first roll; a second roll that consolidates a particle aggregate and forms an undried active material film; and a third roll that transcribes the undried active material film on the second roll onto a current collector foil. A circumferential velocity A of the first roll, a circumferential velocity B of the second roll, a conveyance velocity C of the current collector foil, a contact angle ? of the first roll, a contact angle ? of the second roll, and a contact angle ? of the current collector foil satisfy conditions (i) ?????1.6×B/A+40 where ???>0 and B/A?1 and (ii) ?????1.6×C/B+40 where ???>0 and C/B?1.
    Type: Application
    Filed: October 25, 2017
    Publication date: May 17, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya MESUDA
  • Publication number: 20180102534
    Abstract: An electrode production method by which an electrode including an electrode active material layer formed on a surface of a current collecting member is produced includes, when a material having a lower bulk density between an electrode active material and a conductive material is used as a first substance and a material having a higher bulk density is used as a second substance, wetting the first substance with a solvent to prepare a wet substance, performing first mixing in which the wet substance and the second substance are mixed to prepare a preceding mixture, and performing second mixing in which the preceding mixture, a binder, and the solvent are mixed and granulated to prepare a wet granulated substance.
    Type: Application
    Filed: September 20, 2017
    Publication date: April 12, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya MESUDA
  • Publication number: 20170373343
    Abstract: A method of producing a negative electrode plate includes mixing a negative electrode mixture material containing a negative electrode active material and a binding material with a solvent and forming a wet granulated body and rolling the wet granulated body to pass through a gap between a pair of rolls, molding the body in a sheet form, and adhering the body to a surface of a negative electrode current collecting foil. Moreover, when the wet granulated body is formed, a powder whose average particle size X ?m and tap density Y g/cm3 satisfy Y?0.0139X+0.4386 is used as a powder of the negative electrode active material.
    Type: Application
    Filed: June 19, 2017
    Publication date: December 28, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya MESUDA
  • Publication number: 20170263918
    Abstract: A manufacturing method of a lithium ion secondary battery includes: forming a first mixture by mixing powder of a first electrode material, which is one of the active material and the conductive material, with powder of trilithium phosphate; forming a second mixture by mixing the first mixture with powder of a second electrode material which is the other one of the active material and the conductive material; forming a wet granulated body by mixing the second mixture with the binder and a solvent; and forming the active material layer by attaching the wet granulated body to the surface of the current collector foil.
    Type: Application
    Filed: March 9, 2017
    Publication date: September 14, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki UEZONO, Tomoya MESUDA, Kunihiko HAYASHI
  • Patent number: 9466840
    Abstract: A positive electrode paste for a non-aqueous electrolyte secondary battery is provided. The positive electrode paste includes a binder and a positive electrode active material. The binder includes a resin including polyvinyl acetal as a basic skeleton, the resin having a weight average molecular weight of 50000 to 140000 and having a hydroxyl group content of 42 to 60 mol %; and polyvinylidene fluoride having a weight average molecular weight of 800000 to 1200000.
    Type: Grant
    Filed: April 14, 2015
    Date of Patent: October 11, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya Mesuda
  • Publication number: 20150333333
    Abstract: A positive electrode paste for a non-aqueous electrolyte secondary battery is provided. The positive electrode paste includes a binder and a positive electrode active material. The binder includes a resin including polyvinyl acetal as a basic skeleton, the resin having a weight average molecular weight of 50000 to 140000 and having a hydroxyl group content of 42 to 60 mol %; and polyvinylidene fluoride having a weight average molecular weight of 800000 to 1200000.
    Type: Application
    Filed: April 14, 2015
    Publication date: November 19, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya MESUDA
  • Publication number: 20150180018
    Abstract: Disclosed is a technique capable of minimizing defects, such as pinholes, in an electrode. A negative electrode forming step includes a mixture preparing step for preparing a paste-like negative electrode mixture containing a negative electrode active material, and an applying step for applying the electrode mixture onto the surface of a sheet-like negative electrode current collector. The mixture preparing step includes the step for adding a solvent to a thickener in powder form and the negative electrode active material. The thickener is carboxymethyl cellulose having a maximum particle size equal to or less than 1/4 of the thickness of the electrode mixture applied onto the negative electrode current collector in the applying step.
    Type: Application
    Filed: June 20, 2012
    Publication date: June 25, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tomoya Mesuda