Patents by Inventor Tomoya Mesuda
Tomoya Mesuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240162409Abstract: A method of producing an electrode includes: (a) forming an active material layer; and (b) forming a groove on a surface of the active material layer by laser processing of the surface of the active material layer. In the laser processing, a pulsed laser having a pulse width of 200 ns or less is used; an ambient pressure is 980 hPa or more; and assist gas has a flow rate of 5 m/s or less.Type: ApplicationFiled: July 7, 2023Publication date: May 16, 2024Applicant: Toyota Jidosah Kabushiki KaishaInventor: Tomoya MESUDA
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Patent number: 10651475Abstract: An electrode plate manufacturing apparatus includes: a first roll; a second roll that consolidates a particle aggregate and forms an undried active material film; and a third roll that transcribes the undried active material film on the second roll onto a current collector foil. A circumferential velocity A of the first roll, a circumferential velocity B of the second roll, a conveyance velocity C of the current collector foil, a contact angle ? of the first roll, a contact angle ? of the second roll, and a contact angle ? of the current collector foil satisfy conditions (i) ?????1.6×B/A+40 where ???>0 and B/A?1 and (ii) ?????1.6×C/B+40 where ???>0 and C/B?1.Type: GrantFiled: October 25, 2017Date of Patent: May 12, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya Mesuda
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Patent number: 10497931Abstract: A manufacturing method of a lithium ion secondary battery includes: forming a first mixture by mixing powder of a first electrode material, which is one of the active material and the conductive material, with powder of trilithium phosphate; forming a second mixture by mixing the first mixture with powder of a second electrode material which is the other one of the active material and the conductive material; forming a wet granulated body by mixing the second mixture with the binder and a solvent; and forming the active material layer by attaching the wet granulated body to the surface of the current collector foil.Type: GrantFiled: March 9, 2017Date of Patent: December 3, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoyuki Uezono, Tomoya Mesuda, Kunihiko Hayashi
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Patent number: 10439203Abstract: An electrode production method by which an electrode including an electrode active material layer formed on a surface of a current collecting member is produced includes, when a material having a lower bulk density between an electrode active material and a conductive material is used as a first substance and a material having a higher bulk density is used as a second substance, wetting the first substance with a solvent to prepare a wet substance, performing first mixing in which the wet substance and the second substance are mixed to prepare a preceding mixture, and performing second mixing in which the preceding mixture, a binder, and the solvent are mixed and granulated to prepare a wet granulated substance.Type: GrantFiled: September 20, 2017Date of Patent: October 8, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya Mesuda
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Publication number: 20180138515Abstract: An electrode plate manufacturing apparatus includes: a first roll; a second roll that consolidates a particle aggregate and forms an undried active material film; and a third roll that transcribes the undried active material film on the second roll onto a current collector foil. A circumferential velocity A of the first roll, a circumferential velocity B of the second roll, a conveyance velocity C of the current collector foil, a contact angle ? of the first roll, a contact angle ? of the second roll, and a contact angle ? of the current collector foil satisfy conditions (i) ?????1.6×B/A+40 where ???>0 and B/A?1 and (ii) ?????1.6×C/B+40 where ???>0 and C/B?1.Type: ApplicationFiled: October 25, 2017Publication date: May 17, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya MESUDA
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Publication number: 20180102534Abstract: An electrode production method by which an electrode including an electrode active material layer formed on a surface of a current collecting member is produced includes, when a material having a lower bulk density between an electrode active material and a conductive material is used as a first substance and a material having a higher bulk density is used as a second substance, wetting the first substance with a solvent to prepare a wet substance, performing first mixing in which the wet substance and the second substance are mixed to prepare a preceding mixture, and performing second mixing in which the preceding mixture, a binder, and the solvent are mixed and granulated to prepare a wet granulated substance.Type: ApplicationFiled: September 20, 2017Publication date: April 12, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya MESUDA
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Publication number: 20170373343Abstract: A method of producing a negative electrode plate includes mixing a negative electrode mixture material containing a negative electrode active material and a binding material with a solvent and forming a wet granulated body and rolling the wet granulated body to pass through a gap between a pair of rolls, molding the body in a sheet form, and adhering the body to a surface of a negative electrode current collecting foil. Moreover, when the wet granulated body is formed, a powder whose average particle size X ?m and tap density Y g/cm3 satisfy Y?0.0139X+0.4386 is used as a powder of the negative electrode active material.Type: ApplicationFiled: June 19, 2017Publication date: December 28, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya MESUDA
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Publication number: 20170263918Abstract: A manufacturing method of a lithium ion secondary battery includes: forming a first mixture by mixing powder of a first electrode material, which is one of the active material and the conductive material, with powder of trilithium phosphate; forming a second mixture by mixing the first mixture with powder of a second electrode material which is the other one of the active material and the conductive material; forming a wet granulated body by mixing the second mixture with the binder and a solvent; and forming the active material layer by attaching the wet granulated body to the surface of the current collector foil.Type: ApplicationFiled: March 9, 2017Publication date: September 14, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoyuki UEZONO, Tomoya MESUDA, Kunihiko HAYASHI
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Patent number: 9466840Abstract: A positive electrode paste for a non-aqueous electrolyte secondary battery is provided. The positive electrode paste includes a binder and a positive electrode active material. The binder includes a resin including polyvinyl acetal as a basic skeleton, the resin having a weight average molecular weight of 50000 to 140000 and having a hydroxyl group content of 42 to 60 mol %; and polyvinylidene fluoride having a weight average molecular weight of 800000 to 1200000.Type: GrantFiled: April 14, 2015Date of Patent: October 11, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya Mesuda
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Publication number: 20150333333Abstract: A positive electrode paste for a non-aqueous electrolyte secondary battery is provided. The positive electrode paste includes a binder and a positive electrode active material. The binder includes a resin including polyvinyl acetal as a basic skeleton, the resin having a weight average molecular weight of 50000 to 140000 and having a hydroxyl group content of 42 to 60 mol %; and polyvinylidene fluoride having a weight average molecular weight of 800000 to 1200000.Type: ApplicationFiled: April 14, 2015Publication date: November 19, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya MESUDA
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Publication number: 20150180018Abstract: Disclosed is a technique capable of minimizing defects, such as pinholes, in an electrode. A negative electrode forming step includes a mixture preparing step for preparing a paste-like negative electrode mixture containing a negative electrode active material, and an applying step for applying the electrode mixture onto the surface of a sheet-like negative electrode current collector. The mixture preparing step includes the step for adding a solvent to a thickener in powder form and the negative electrode active material. The thickener is carboxymethyl cellulose having a maximum particle size equal to or less than 1/4 of the thickness of the electrode mixture applied onto the negative electrode current collector in the applying step.Type: ApplicationFiled: June 20, 2012Publication date: June 25, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoya Mesuda