Patents by Inventor Tomoyuki Toyoda
Tomoyuki Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11945203Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: GrantFiled: December 22, 2020Date of Patent: April 2, 2024Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 11738548Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: GrantFiled: October 23, 2020Date of Patent: August 29, 2023Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 11614647Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus includes coating a curable resin composition onto a base and/or protective part, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein the curable resin composition has a curing shrinkage ratio of 5% or less and includes polyurethane acrylate and isobornyl acrylate, and the cured resin layer has a storage modulus of 1×107 Pa or less at 25° C. and a light transmittance in a visible region of 90% or more, and wherein the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.Type: GrantFiled: November 19, 2020Date of Patent: March 28, 2023Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yusuke Kamata, Yoshihisa Shinya
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Patent number: 11573440Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: GrantFiled: January 22, 2021Date of Patent: February 7, 2023Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20210141254Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: ApplicationFiled: January 22, 2021Publication date: May 13, 2021Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Publication number: 20210107268Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: ApplicationFiled: December 22, 2020Publication date: April 15, 2021Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Publication number: 20210087423Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus includes coating a curable resin composition onto a base and/or protective part, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein the curable resin composition has a curing shrinkage ratio of 5% or less and includes polyurethane acrylate and isobornyl acrylate, and the cured resin layer has a storage modulus of 1×107 Pa or less at 25° C. and a light transmittance in a visible region of 90% or more, and wherein the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.Type: ApplicationFiled: November 19, 2020Publication date: March 25, 2021Applicant: DEXERIALS CORPORATIONInventors: Tomoyuki TOYODA, Yusuke KAMATA, Yoshihisa SHINYA
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Patent number: 10935826Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: GrantFiled: September 18, 2018Date of Patent: March 2, 2021Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20210053337Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: ApplicationFiled: October 23, 2020Publication date: February 25, 2021Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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SYSTEM AND METHOD FOR MANUFACTURING POLYAMIC ACID, AND SYSTEM AND METHOD FOR MANUFACTURING POLYIMIDE
Publication number: 20210002427Abstract: A polyamic acid manufacturing system for manufacturing a polyamic acid is disclosed using, as raw materials, a first solution in which a polyaddition-type first polymerizable compound is dissolved and a second solution in which a polyaddition-type second polymerizable compound that reacts with the first polymerizable compound through polyaddition is dissolved. The polyamic acid manufacturing system may include: a first supply part for supplying the first solution; a second supply part for supplying the second solution; a first combining part; and a first reaction part, thereby producing a first polymerization solution in which the polyamic acid is dissolved. Further, the polyamic acid manufacturing system may include: a first supply step of supplying the first solution; a second supply step of supplying the second solution; a first combining step; and a first reaction step, thereby producing a first polymerization solution in which the polyamic acid is dissolved.Type: ApplicationFiled: February 14, 2019Publication date: January 7, 2021Applicant: KANEKA CORPORATIONInventors: Tomoyuki Toyoda, Toshihisa Itoh, Hiroyuki Furutani, Kazuhiro Shimizu, Kiyoshi Yamaguchi -
Patent number: 10882293Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: GrantFiled: June 22, 2017Date of Patent: January 5, 2021Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 10876013Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus including coating a curable resin composition onto a base, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein a resin composition has a curing shrinkage ratio of 5% or less, a cured product storage modulus of 1×107 Pa or less at 25° C., and a light transmittance in a visible region of 90% or more, and the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.Type: GrantFiled: April 10, 2008Date of Patent: December 29, 2020Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yusuke Kamata, Yoshihisa Shinya
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Patent number: 10843448Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: GrantFiled: March 29, 2019Date of Patent: November 24, 2020Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 10795194Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.Type: GrantFiled: May 20, 2019Date of Patent: October 6, 2020Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Tomoyuki Toyoda, Yasumi Endo
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Patent number: 10759156Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: GrantFiled: September 15, 2014Date of Patent: September 1, 2020Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 10618267Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: GrantFiled: October 30, 2017Date of Patent: April 14, 2020Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 10543474Abstract: A flow reactor having two or more raw material feeding units, a mixing unit to mix raw materials fed from the raw material feeding units, and a reactor unit in which a mixed solution prepared in the mixing unit flows, wherein at least a part of an inner wall of the reactor unit is formed of a fluororesin containing a conductive filler.Type: GrantFiled: December 17, 2018Date of Patent: January 28, 2020Assignee: KANEKA CORPORATIONInventors: Shiori Ozasa, Tomoyuki Toyoda, Takahiro Ohishi
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Patent number: 10532550Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: GrantFiled: October 30, 2017Date of Patent: January 14, 2020Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20190271876Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.Type: ApplicationFiled: May 20, 2019Publication date: September 5, 2019Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Tomoyuki TOYODA, Yasumi ENDO
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Publication number: 20190224955Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: ApplicationFiled: March 29, 2019Publication date: July 25, 2019Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA