Patents by Inventor Torsten Mattke

Torsten Mattke has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240132350
    Abstract: The invention relates to a process for preparation of chlorine from hydrogen chloride comprising circulating a liquid melt comprising copper ions Cun+ with n being a number in the range from 1 to 2, alkali cations and chloride ions Cl in a reactor system comprising three bubble lift reactors I, II and III, each comprising a reaction zone i, ii and iii respectively, wherein: ?(a) in the reaction zone i of the first bubble lift reactor I, a liquid melt comprising copper ions Cun+, alkali cations and chloride ions Cl— is contacted with oxygen at a temperature in the range from 395 to 405° C. so that the molar ratio Cun+:Cu+ in the liquid melt increases, obtaining a liquid melt having an increased molar ratio Cun+:Cu+ ?(b) the liquid melt obtained in (a) is circulated to the reaction zone ii in the second bubble lift reactor II, where the liquid melt is contacted with hydrogen chloride at a temperature in the range from 395 to 405° C.
    Type: Application
    Filed: October 15, 2020
    Publication date: April 25, 2024
    Inventors: Klemens MASSONNE, Hendrik DE WINNE, Torsten MATTKE, Ahmad DEHESTANI, Sabine WEIGUNY, Stephan ZUEND, Eric Wesley MCFARLAND, Behzad TANGEYSH, Shizhao SU, Sabine FRISCHHUT
  • Publication number: 20240059648
    Abstract: The present invention concerns a process for the preparation of isocyanates and/or polyisocyanates by reacting the corresponding amines with phosgene in a reactor, where isocyanates are obtained from a mixture of amines in gaseous or liquid form and phosgene in gaseous form, wherein no liquid solvents are used in the feeding, mixing, reacting, cooling, separating and purifying steps of the process.
    Type: Application
    Filed: November 23, 2021
    Publication date: February 22, 2024
    Inventors: Kai THIELE, Jens FERBITZ, Torsten MATTKE
  • Publication number: 20230312462
    Abstract: The invention relates to a process for producing isocyanates by reacting the corresponding amines with phosgene in the liquid phase, comprising: (a) mixing an amine comprising feed stream, a phosgene comprising feed stream and optionally an inert solvent; (b) reacting the amine with phosgene in a first reaction section to obtain an intermediate reaction mixture comprising isocyanate, carbamoyl chlorides, amine hydrochlorides and unreacted phosgene; (c) cleaving the carbamoyl chlorides and remove phosgene from the intermediate reaction mixture in a second reaction section to obtain an isocyanate comprising crude product, (d) optionally working-up the crude product; wherein reacting (b) is carried out such that the intermediate reaction mixture comprises 1.7 to 5 mol-% solid amine hydrochlorides based on the molar amount of amine fed into the process.
    Type: Application
    Filed: August 23, 2021
    Publication date: October 5, 2023
    Inventors: Jan Pablo JOSCH, Matthias HINRICHS, Jens FERBITZ, Kai THIELE, Torsten MATTKE, Stefan MAIXNER
  • Publication number: 20230192500
    Abstract: The invention relates to a process for the production of phosgene comprising a gas phase reaction of carbon monoxide and chlorine in the presence of a carbon catalyst in a multi-tubular reactor, wherein the carbon catalyst comprises an amount of mesopores having a pore diameter in the range of from 2 to 50 nm of at least 0.45 ml/g of the total pore volume and the use of a carbon catalyst comprising an amount of mesopores having a pore diameter in the range of from 2 to 50 nm of at least 0.45 ml/g of the total pore volume, for the production of phosgene and a reaction mixture for preparing phosgene, the mixture comprising a catalyst for preparing phosgene comprising a porous material comprising carbon, micropores and mesopores, wherein said micropores have a pore diameter of less than 2 nm and wherein said mesopores have a pore diameter in the range of from 2 to 50 nm, wherein the volume of the mesopores of the porous material is of at least 0.
    Type: Application
    Filed: May 10, 2021
    Publication date: June 22, 2023
    Inventors: Gerhard OLBERT, Benjamin KRON, Jochen GAUER, Jens FERBITZ, Torsten MATTKE, Kai THIELE, Peter VAN DEN ABEEL, Koenraad VANDEWALLE, Kirill BRAMNIK, Jim BRANDTS
  • Publication number: 20230074789
    Abstract: The invention relates to a process for producing phosgene by gas phase reaction of carbon monoxide and chlorine in the presence of a catalyst in a reactor that comprises a plurality of contact tubes arranged parallel to one another, which contact tubes are filled with the catalyst and around which at least one fluid heat transfer medium flows, a feed stream of a mixture of a chlorine input stream and a carbon monoxide input stream being conducted into the contact tubes and reacted to form a phosgene-containing product gas mixture, characterised in that the product gas mixture is discharged from the contact tubes at an outlet end of the contact tubes.
    Type: Application
    Filed: January 26, 2021
    Publication date: March 9, 2023
    Inventors: Torsten MATTKE, Gerhard OLBERT, Jens FERBITZ, Koenraad VANDEWALLE, Kai THIELE, Peter VAN DEN ABEEL, Jim BRANDTS
  • Publication number: 20220332587
    Abstract: The invention relates to a process for producing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a catalyst in a reactor which comprises a plurality of parallel catalyst tubes which are filled with the catalyst and around which at least one fluid heat transfer medium flows, where a feed stream of a mixture of a chlorine input stream and a carbon monoxide input stream is fed into the catalyst tubes and is allowed to react to give a phosgene-comprising product gas mixture, wherein the reaction is carried out at an area load of more than 2.75 kg of phosgene/m2s. The invention also provides a reactor for carrying out the process.
    Type: Application
    Filed: April 20, 2020
    Publication date: October 20, 2022
    Inventors: Gerhard OLBERT, Jens FERBITZ, Kai THIELE, Peter VAN DEN ABEEL, Koenraad VANDEWALLE, Jim BRANDTS, Torsten MATTKE
  • Publication number: 20220212936
    Abstract: The present invention relates to a process for preparing phosgene by reacting chlorine with carbon monoxide over an activated carbon catalyst, wherein the content of chlorine oxides in the chlorine feed stream is low, to an apparatus for preparation of phosgene and to the use of the phosgene prepared by the process of the invention.
    Type: Application
    Filed: April 14, 2020
    Publication date: July 7, 2022
    Inventors: Torsten MATTKE, Gerhard OLBERT, Jochen GAUER, Kai THIELE, Koenraad VANDEWALLE, Jens FERBITZ, Peter VAN DEN ABEEL
  • Patent number: 11028042
    Abstract: A process for preparing an aromatic polyamine mixture including 4,4?-methylenedi(phenylamine) and higher homologues of MDA is provided. The process includes steps of (i) reaction of aniline with formaldehyde by means of an acid catalyst to form a crude product mixture (I), (ii) neutralization of the crude product mixture (I) and removal of the salts formed; (iii) isolation of aniline; (iv) distillation of the resulting crude product mixture so as to separate off (iv-1) a mixture (II) of MDA isomers (II-1) containing from 8 to 20% by weight of 4,4?-methylenedi(phenylamine) and not more than 0.3% by weight of secondary components (II-2) and (iv-2) a low boiler mixture of at least 55% by weight of secondary components (II-2) and MDA isomers (II-1); and (v) recirculation of the mixture (II).
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: June 8, 2021
    Inventors: Viktor Ladnak, Silvia Tauro, Kerstin Heinen, Kai Thiele, Klaus-Peter Metzner, Torsten Mattke
  • Publication number: 20200339501
    Abstract: A process for preparing an aromatic polyamine mixture including 4,4?-methylenedi(phenylamine) and higher homologues of MDA is provided. The process includes steps of (i) reaction of aniline with formaldehyde by means of an acid catalyst to form a crude product mixture (I), (ii) neutralization of the crude product mixture (I) and removal of the salts formed; (iii) isolation of aniline; (iv) distillation of the resulting crude product mixture so as to separate off (iv-1) a mixture (II) of MDA isomers (II-1) containing from 8 to 20% by weight of 4,4?-methylenedi(phenylamine) and not more than 0.3% by weight of secondary components (II-2) and (iv-2) a low boiler mixture of at least 55% by weight of secondary components (II-2) and MDA isomers (II-1); and (v) recirculation of the mixture (II).
    Type: Application
    Filed: January 12, 2017
    Publication date: October 29, 2020
    Applicant: BASF SE
    Inventors: Viktor LADNAK, Silvia TAURO, Kerstin HEINEN, Kal THIELE, Klause-Peter METZNER, Torsten MATTKE
  • Publication number: 20200147600
    Abstract: A process for preparing a composite material comprising an electride compound and an additive, said process comprising (i) providing a composition comprising the additive and a precursor compound of the electride compound, wherein the precursor compound comprises an oxidic compound of the garnet group, and wherein the additive has a boiling temperature which is higher than the melting temperature of the precursor compound; (ii) heating the composition provided in (i) under plasma forming conditions in a gas atmosphere to a temperature above the Hüttig temperature of the precursor compound and below the boiling temperature of the additive, obtaining the composite material.
    Type: Application
    Filed: April 11, 2018
    Publication date: May 14, 2020
    Inventors: Stephan A. SCHUNK, Sebastian SCHAEFER, Jaroslaw Michael MORMUL, Andrei-Nicolae PARVULESCU, Grigorios KOLIOS, Torsten MATTKE, Frank ROSOWSKI
  • Publication number: 20200071177
    Abstract: A process for preparing an electride compound, comprising (i) providing a precursor compound comprising an oxidic compound of the garnet group; (ii) heating the precursor provided in (i) under plasma forming conditions in a gas atmosphere to a temperature of the precursor above the Hüttig temperature of the precursor, obtaining the electride compound.
    Type: Application
    Filed: April 11, 2018
    Publication date: March 5, 2020
    Inventors: Stephan A. SCHUNK, Sebastian SCHAEFER, Jaroslaw Michael MORMUL, Andrei-Nicolae PARVULESCU, Grigorios KOLIOS, Torsten MATTKE, Frank ROSOWSKI
  • Patent number: 10435354
    Abstract: The invention relates to a process for preparing isocyanates by reacting primary amines with phosgene in a solvent, where the solvent comprises a dialkyl carbonate.
    Type: Grant
    Filed: August 7, 2018
    Date of Patent: October 8, 2019
    Assignee: BASF SE
    Inventors: Manfred Heilig, Thomas Schulz, Torsten Mattke, Filip Nevejans, Kai Thiele, Stefan Maixner
  • Patent number: 10252912
    Abstract: The invention relates to a method of separating a phosgene- and hydrogen chloride-comprising stream (5), wherein said method comprises conveying the hydrogen chloride- and phosgene-comprising stream (5) into a distillation column (1), withdrawing at the bottom of the distillation column (1) a phosgene-comprising stream (7) and withdrawing at the top of the column an essentially hydrogen chloride-comprising stream (9). At least a portion of the stream (9) withdrawn at the top is compressed and at least partially condensed and at least a portion of the liquid and compressed essentially hydrogen chloride-comprising stream is decompressed and recycled into the top of distillation column (1) as reflux.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: April 9, 2019
    Assignee: BASF SE
    Inventors: Heiner Schelling, Torsten Mattke, Hans-Juergen Pallasch, Kai Thiele
  • Publication number: 20180346414
    Abstract: The invention relates to a process for preparing isocyanates by reacting primary amines with phosgene in a solvent, where the solvent comprises a dialkyl carbonate.
    Type: Application
    Filed: August 7, 2018
    Publication date: December 6, 2018
    Applicant: BASF SE
    Inventors: Manfred HEILIG, Thomas SCHULZ, Torsten MATTKE, Filip NEVEJANS, Kai THIELE, Stefan MAIXNER
  • Patent number: 10093615
    Abstract: The invention relates to a process for preparing isocyanates by reacting primary amines with phosgene in a solvent, where the solvent comprises a dialkyl carbonate.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: October 9, 2018
    Assignee: BASF SE
    Inventors: Manfred Heilig, Thomas Schulz, Torsten Mattke, Filip Nevejans, Kai Thiele, Stefan Maixner
  • Publication number: 20180044179
    Abstract: The invention relates to a method of separating a phosgene- and hydrogen chloride-comprising stream (5), wherein said method comprises conveying the hydrogen chloride- and phosgene-comprising stream (5) into a distillation column (1), withdrawing at the bottom of the distillation column (1) a phosgene-comprising stream (7) and withdrawing at the top of the column an essentially hydrogen chloride-comprising stream (9). At least a portion of the stream (9) withdrawn at the top is compressed and at least partially condensed and at least a portion of the liquid and compressed essentially hydrogen chloride-comprising stream is decompressed and recycled into the top of distillation column (1) as reflux.
    Type: Application
    Filed: March 10, 2016
    Publication date: February 15, 2018
    Applicant: BASF SE
    Inventors: Heiner SCHELLING, Torsten MATTKE, Hans-Juergen PALLASCH, Kai THIELE
  • Publication number: 20170036997
    Abstract: The invention relates to a process for preparing isocyanates by reacting primary amines with phosgene in a solvent, where the solvent comprises a dialkyl carbonate.
    Type: Application
    Filed: April 21, 2015
    Publication date: February 9, 2017
    Applicant: BASF SE
    Inventors: Manfred HEILIG, Thomas SCHULZ, Torsten MATTKE, Filip NEVEJANS, Kai THIELE
  • Patent number: 9364802
    Abstract: The subject of the present invention is an apparatus for the intermixing of a fluid stream with a fluid stream, which comprises a pipe through which the fluid stream is routed, at least two distributors for delivering the fluid stream being arranged inside the pipe, this arrangement of the distributors being made possible by bores in the casing of the pipe, and these distributors having a free flow cross section which is constant or decreases continuously, as seen in the main direction of flow of the fluid, and the distributors having one or more rows of holes for delivering the fluid into the fluid.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: June 14, 2016
    Assignee: BASF SE
    Inventors: Kerstin Heinen, Stefan Karbach, Burkhardt Dames, Wolfgang Haip, Wolfgang Gerlinger, Torsten Mattke
  • Patent number: 9321720
    Abstract: Process for preparing isocyanates by reacting the corresponding amines with phos-gene comprising (a) providing at least one amine-comprising feed stream and at least one phosgene-comprising feed stream, (b) mixing the feed streams to form at least one reaction mixture in a mixing zone, (c) reacting the at least one reaction mixture in a reaction zone and (d) working-up the product mixture obtained from (c).
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: April 26, 2016
    Assignee: BASF SE
    Inventors: Torsten Mattke, Gerhard Olbert
  • Patent number: 9302983
    Abstract: The present invention relates to gas phase phosgenation of amines for preparation of isocyanates. In the present invention, phosgene is prepared by reacting chlorine with an excess of carbon monoxide in a gas phase. The obtained phosgene-containing reaction mixture is divided into two streams by a thermal and/or a membrane separating process. The first stream is a low-carbon monoxide stream of no more than 1% by weight of carbon monoxide, based on a total weight of the first stream. The second stream is a carbon monoxide-rich stream of more than 10% by weight of carbon monoxide, based on a total weight of the second stream. The first stream is used as the phosgene-containing reactant stream in the gas phase phosgenation of amines to prepare isocyanates. The second stream can be recycled into the phosgene synthesis.
    Type: Grant
    Filed: November 18, 2014
    Date of Patent: April 5, 2016
    Assignee: BASF SE
    Inventors: Vanessa Simone Lehr, Torsten Mattke, Carsten Knoesche, Heiner Schelling, Gerhard Olbert