Patents by Inventor Toshihiro Sagane
Toshihiro Sagane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6723794Abstract: An olefin thermoplastic elastomer composition comprises a crystalline polyolefin resin (A) and an ethylene/&agr;-olefin/nonconjugated polyene copolymer rubber (B), and optionally a softener (C) and/or an inorganic filler (D), in a specific ratio. The copolymer rubber (B) is prepared by the use of a metallocene catalyst and comprises ethylene, an &agr;-olefin of 3 to 20 carbon atoms and a nonconjugated polyene. This composition ca provide molded products of more excellent tensile strength, elongation at break, elastomeric properties (elongation set, permanent compression set, etc.), heat resistance and low-temperature properties than the conventional non-crosslinked olefin thermoplastic elastomers, even if the composition is in the non-crosslinked form. The composition in the partially or completely crosslinked form can provided molded products of more excellent low-temperature properties, tensile strength, elongation at break and elastomeric properties than the conventional vulcanized rubbers.Type: GrantFiled: February 6, 2002Date of Patent: April 20, 2004Assignee: Mitsui Chemicals, Inc.Inventors: Masaaki Kawasaki, Keiji Okada, Tetsuo Tojo, Kyoko Kobayashi, Yuichi Itoh, Akira Uchiyama, Toshiyuki Tsutsui, Toshihiro Sagane
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Publication number: 20030096912Abstract: An olefin thermoplastic elastomer composition comprises a crystalline polyolefin resin (A) and an ethylene/&agr;-olefin/nonconjugated polyene copolymer rubber (B), and optionally a softener (C) and/or an inorganic filler (D), in a specific ratio. The copolymer rubber (B) is prepared by the use of a metallocene catalyst and comprises ethylene, an &agr;-olefin of 3 to 20 carbon atoms and a nonconjugated polyene. This composition ca provide molded products of more excellent tensile strength, elongation at break, elastomeric properties (elongation set, permanent compression set, etc.), heat resistance and low-temperature properties than the conventional non-crosslinked olefin thermoplastic elastomers, even if the composition is in the non-crosslinked form. The composition in the partially or completely crosslinked form can provided molded products of more excellent low-temperature properties, tensile strength, elongation at break and elastomeric properties than the conventional vulcanized rubbers.Type: ApplicationFiled: February 6, 2002Publication date: May 22, 2003Inventors: Masaaki Kawasaki, Keiji Okada, Tetsuo Tojo, Kyoko Kobayashi, Yuichi Itoh, Akira Uchiyama, Toshiyuki Tsutsui, Toshihiro Sagane
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Chain polyene group-containing norbornene compound and unsaturated ethylene copolymer using the same
Patent number: 6040407Abstract: The chain polyene-group containing norbornene compound of the invention is represented by the formula [I]: ##STR1## wherein n is an integer of 1 to 5, R.sup.1 is an alkyl group of 1 to 5 carbon atoms, and R.sup.2 and R.sup.3 are each independently a hydrogen atom or an alkyl group of 1 to 5 carbon atoms.The unsaturated ethylene copolymer of the invention is a random copolymer of 30 to 92% by mol of (i) ethylene units, 6 to 70% by mol of (ii) specific .alpha.-olefin units and 0.1 to 30% by mol of (iii) units derived from the norbornene compound [I], where the molar ratio of (i)/(ii) is in the range of 40/60 to 92/8 and the unit (iii) is represented by the specific formula, and has an intrinsic viscosity [.eta.] of 0.05 to 10 dl/g.The novel unsaturated ethylene copolymer is excellent in weathering resistance, heat resistance and ozone resistance and has a high vulcanizing rate.Type: GrantFiled: June 26, 1997Date of Patent: March 21, 2000Assignee: Mitsui Petrochemical Industrial, Ltd.Inventors: Tatsuyoshi Ishida, Masaaki Yasuda, Hitoshi Onishi, Noriaki Kihara, Toshiyuki Tsutsui, Toshihiro Sagane, Masaaki Kawasaki, Hidenari Nakahama -
Patent number: 5922823Abstract: Disclosed is a process for preparing an ethylene-.alpha.-olefin-nonconjugated polyene random copolymer comprising random copolymerizing (a) ethylene, (b) an .alpha.-olefin of 3 or more carbon atoms and (c) a nonconjugated polyene in the presence of a metallocene catalyst containing a specific metallocene compound. The ethylene-.alpha.-olefin-nonconjugated polyene random copolymer prepared by the process has such properties that (i) the copolymer contains units derived from ethylene (a) and units derived from the .alpha.-olefin of 3 or more carbon atoms (b) in a molar ratio of 40/60 to 95/5 ?(a)/(b)!, (ii) the iodine value is 1 to 50, (iii) the intrinsic viscosity (.eta.) is more than 0.1 dl/g and less than 8.0 10 dl/g, (iv) the intensity ratio D of T.alpha..beta. to T.alpha..alpha. in the .sup.13 C-NMR spectrum, T.alpha..beta./T.alpha..alpha., is not more than 0.5, (v) the B value is 1.00 to 1.50, (vi) the glass transition temperature Tg is not higher than -50.degree. C., and (vii) the ratio g.eta.Type: GrantFiled: July 22, 1997Date of Patent: July 13, 1999Assignee: Mitsui Chemicals, Inc.Inventors: Toshihiro Sagane, Toshiyuki Tsutsui
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Patent number: 5912303Abstract: A terpolymer rubber prepared from ethylene, .alpha.-olefin having 3 to 20 carbon atoms and branched chain polyene of the formula ##STR1## wherein R.sup.1 represents C.sub.1 -C.sub.5 alkyl, and R.sup.2 and R.sup.3 represent hydrogen atom or C.sub.1 -C.sub.5 alkyl, such as, for example, 6,7-dimethyl-4-ethylidene-1,6-octadiene, 6,7-dimethyl-4-ethylidene-1,6-nonadiene, and 9-methyl-4-ethylidene-1,8-decadiene; when added to a rubber (diene rubber, nitrile rubber or random copolymer rubber from ethylene, C.sub.3 -C.sub.20 .alpha.-olefin, and optionally a nonconjugated diene) provides curable rubber compositions having rapid vulcanization rates, for example, as lows as about 7 to 10 seconds. The diene rubber compositions also have excellent resistances to weather,ozone and heat aging while maintaining excellent mechanical strength characteristics. The nitrile rubber compositions also have excellent oil resistance.Type: GrantFiled: May 23, 1996Date of Patent: June 15, 1999Assignee: Mitsui Chemicals, Inc.Inventors: Hidenari Nakahama, Masaaki Kawasaki, Tetsuo Tojo, Totshiyuki Tsutsui, Toshihiro Sagane
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Patent number: 5869563Abstract: The ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber composition of the present invention comprises in specified proportions a crystalline polyolefin resin (A) and an ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber (B) composed of ethylene, an .alpha.-olefin having 3 to 20 carbon atoms and a specific branched chain polyene compound. The molar ratio of ethylene units to .alpha.-olefin units, iodine value and intrinsic viscosity ?.eta.! of the ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber (B) are within respective specified ranges. This rubber composition is excellent in low temperature properties. When the above olefinic thermoplastic elastomer composition is partially or entirely crosslinked, a molding can be provided which is superior to the conventional vulcanized rubbers in low temperature properties, tensile strength, elongation at break and rubber properties.Type: GrantFiled: June 12, 1996Date of Patent: February 9, 1999Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Masaaki Kawasaki, Hidenari Nakahama, Tetsuo Tojo, Toshiyuki Tsutsui, Kyoko Kobayashi, Toshihiro Sagane
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Patent number: 5854349Abstract: Disclosed is a cycloolefin copolymer composition (C) obtained by copolymerizing an .alpha.-olefin of two or more carbon atoms (a) and a specific cycloolefin (b) in the presence of an aromatic ring-containing vinyl hydrocarbon/conjugated diene copolymer or a product of hydrogenation thereof (A) which has an intrinsic viscosity (.eta.) of 0.5 to 5.0 dl/g; at least one glass transition temperature (measured by DSC) of lower than 15.degree. C.; polymerizable carbon-to-carbon double bonds in an amount of 2 to 150 in terms of iodine value; and a refractive index n.sub.D (A) of 1.50 to 1.65. In the composition (C), the component (A) is contained in an amount of 1 to 40% by weight, and a difference .DELTA.n.sub.D between the refractive index n.sub.D (A) of the component (A) and a refractive index n.sub.D (B) of a cycloolefin copolymer component (B) obtained by copolymerizing the .alpha.-olefin (a) and the cycloolefin (b) in the absence of the component (A) is not more than 0.015.Type: GrantFiled: April 14, 1997Date of Patent: December 29, 1998Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Yoshiharu Abe, Toshihiro Sagane
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Patent number: 5837791Abstract: A novel unsaturated copolymer of ethylene comprises a random copolymer of (i) ethylene, (ii) an .alpha.-olefin of 3 to 20 carbon atoms and (iii) at least one straight chain or branched chain nonconjugated triene or tetraene having one vinyl group in the molecule, which contains 30-92% by mol of ethylene units (i), 6-70% by mol of .alpha.-olefin units (ii) and 0.1-30% by mol of triene or tetraene units (iii), and which has a molar ratio of ethylene units (i) to .alpha.-olefin units (ii) of 40/60 to 92/8 (ethylene units (i)/.alpha.-olefin units (ii)) and an intrinsic viscosity (.eta.), measured in Decalin at 135.degree. C., of 0.05 to 10 dl/g. This novel unsaturated copolymer of ethylene is excellent in weathering resistance, heat resistance and ozone resistance and has a high vulcanizing rate.Type: GrantFiled: August 21, 1997Date of Patent: November 17, 1998Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshihiro Sagane, Masaaki Kawasaki, Hidenari Nakahama, Tatsuyoshi Ishida, Katsuya Takahashi, Toshiyuki Tsutsui, Hitoshi Onishi, Masaaki Yasuda, Noriaki Kihara
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Patent number: 5807948Abstract: Disclosed is a process for preparing an ethylene-.alpha.-olefin-nonconjugated polyene random copolymer comprising random copolymerizing (a) ethylene, (b) an .alpha.-olefin of 3 or more carbon atoms and (c) a nonconjugated polyene in the presence of a metallocene catalyst containing a specific metallocene compound. The ethylene-.alpha.-olefin-nonconjugated polyene random copolymer prepared by the process has such properties that (i) the copolymer contains units derived from ethylene (a) and units derived from the .alpha.-olefin of 3 or more carbon atoms (b) in a molar ratio of 40/60 to 95/5 ?(a)/(b)!, (ii) the iodine value is 1 to 50, (iii) the intrinsic viscosity (.eta.) is more than 0.1 dl/g and less than 8.0 10 dl/g, (iv) the intensity ratio D of T.alpha..beta. to T.alpha..alpha. in the .sup.13 C-NMR spectrum, T.alpha..beta./T.alpha..alpha., is not more than 0.5, (v) the B value is 1.00 to 1.50, (vi) the glass transition temperature Tg is not higher than -50.degree. C., and (vii) the ratio g.eta.Type: GrantFiled: January 14, 1997Date of Patent: September 15, 1998Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshihiro Sagane, Toshiyuki Tsutsui, Masaaki Kawasaki, Keiji Okada, Hidenari Nakahama, Tetsuo Tojo
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Patent number: 5770655Abstract: A polymer composition comprising ?A! a polymer selected from a copolymer of .alpha.-olefin having at least 2 carbon atoms and a specific cyclic olefin, a ring-opening polymer of said specific cyclic olefin and a hydroganted, ring-opening polymer thereof and ?B! a core-shell elastomer containing 40 to 85 parts of weight of a core component which comprises a styrene-butadiene copolymer and 15 to 60 parts by weight of a shell component which comprises a copolymer of an acrylate or methacrylate having a specific cyclic structure, a monovinyl aromatic monomer, other monovinyl monomer and a plyfunctional monomer. This polymer composition is excellent in transparency and impact resistance.Type: GrantFiled: August 14, 1996Date of Patent: June 23, 1998Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Toshihiro Sagane, Masayuki Okabe, Masahiro Kishine
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Patent number: 5756575Abstract: The ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber composition of the present invention comprises in specified proportions a crystalline polyolefin resin (A) and an ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber (B) composed of ethylene, an .alpha.-olefin having 3 to 20 carbon atoms and a specific branched chain polyene compound. The molar ratio of ethylene units to .alpha.-olefin units, iodine value and intrinsic viscosity ?.eta.! of the ethylene/.alpha.-olefin/nonconjugated polyene copolymer rubber (B) are within respective specified ranges. This rubber composition is excellent in low temperature properties. When the above olefinic thermoplastic elastomer composition is partially or entirely crosslinked, a molding can be provided which is superior to the conventional vulcanized rubbers in low temperature properties, tensile strength, elongation at break and rubber properties.Type: GrantFiled: June 12, 1996Date of Patent: May 26, 1998Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Masaaki Kawasaki, Hidenari Nakahama, Tetsuo Tojo, Toshiyuki Tsutsui, Kyoko Kobayashi, Toshihiro Sagane
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Patent number: 5698751Abstract: A branched polyene compound represented by the formula ##STR1## wherein f is an integer of 1-5; R.sup.1 and R.sup.2 represent hydrogen atoms or alkyl groups of 1-5 carbons; R.sup.3 represents a hydrogen atom or an alkyl group of 1-5 carbons or an alkenyl group represented by the formula ##STR2## wherein n is an integer of 1-5; R.sup.4, R.sup.5 and R.sup.6 represent hydrogen atoms or alkyl groups of 1-5 carbons; all of R.sup.1, R.sup.2, R.sup.3 are not simultaneously hydrogen atoms; and all of R.sup.4, R.sup.5 and R.sup.6 are not simultaneously hydrogen atoms.Type: GrantFiled: July 6, 1995Date of Patent: December 16, 1997Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Tatsuyoshi Ishida, Masaaki Yasuda, Hitoshi Ohnishi, Noriaki Kihara, Toshihiro Sagane, Toshiyuki Tsutsui
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Patent number: 5696214Abstract: Disclosed is a process for preparing an ethylene-.alpha.-olefin-nonconjugated polyene random copolymer comprising random copolymerizing (a) ethylene, (b) an .alpha.-olefin of 3 or more carbon atoms and (c) a nonconjugated polyene in the presence of a metallocene catalyst containing a specific metallocene compound. The ethylene-.alpha.-olefin-nonconjugated polyene random copolymer prepared by the process has such properties that (i) the copolymer contains units derived from ethylene (a) and units derived from the .alpha.-olefin of 3 or more carbon atoms (b) in a molar ratio of 40/60 to 95/5 ?(a)/(b)!, (ii) the iodine value is 1 to 50, (iii) the intrinsic viscosity (.eta.) is more than 0.1 dl/g and less than 8.0 10 dl/g, (iv) the intensity ratio D of T.alpha..beta. to T.alpha..alpha. in the .sup.13 C-NMR spectrum, T.alpha..beta./T.alpha..alpha., is not more than 0.5, (v) the B value is 1.00 to 1.50, (vi) the glass transition temperature Tg is not higher than -50.degree. C., and (vii) the ratio g.eta.Type: GrantFiled: December 19, 1995Date of Patent: December 9, 1997Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshihiro Sagane, Toshiyuki Tsutsui, Masaaki Kawasaki, Keiji Okada, Hidenari Nakahama, Tetsuo Tojo
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Patent number: 5650471Abstract: There is provided a process for the production of a cycloolefin copolymer which comprises copolymerizing an .alpha.-olefin having 2 or more carbon atoms and a specific cycloolefin in the presence of a specific metallocene type catalyst in a solvent mixture of a hydrocarbon solvent having a solubility parameter (value of .delta.) of 7.7 [(cal/cm.sup.3).sup.1/2 ] or more and a hydrocarbon solvent having a solubility parameter (value of .delta.) of 7.5 [(cal/cm.sup.3).sup.1/2 ] or less as a polymerization solvent. A cycloolefin copolymer having a high molecular weight can be produced in a high concentration by this process at a high yield.Type: GrantFiled: December 27, 1995Date of Patent: July 22, 1997Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Yoshiharu Abe, Toshihiro Sagane
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Patent number: 5610254Abstract: Disclosed is an ethylene-.alpha.-olefin-nonconjugated polyene random copolymer which is a random copolymer of (a) ethylene, (b) an .alpha.-olefin of 3 or more carbon atoms and (c) a nonconjugated polyene, and has such properties that (i) the copolymer contains (a) units derived from ethylene and (b) units derived from the .alpha.-olefin of 3 or more carbon atoms in a molar ratio of 40/60 to 95/5 ((a)/(b)), (ii) the iodine value is in the range of 1 to 50, (iii) the intrinsic viscosity (.eta.), as measured in decahydronaphthalene at 135.degree. C., is in the range of 0.1 to 8.0 dl/g, and (iv) the ratio g.eta.* of the intrinsic viscosity (.eta.) of the copolymer defined above to the intrinsic viscosity (.eta.).sub.blank of a linear ethylene-propylene copolymer having the same weight-average molecular weight as the ethylene-.alpha.-olefin-nonconjugated polyene random copolymer and having an ethylene content of 70% by mol, (.eta.)/(.eta.).sub.blank, is in the range of 0.2 to 0.Type: GrantFiled: December 19, 1995Date of Patent: March 11, 1997Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshihiro Sagane, Toshiyuki Tsutsui, Masaaki Kawasaki, Keiji Okada, Tetsuo Tojo, Tatsuya Tanizaki
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Patent number: 5574100Abstract: A polymer composition comprising [A] a polymer selected from a copolymer of .alpha.-olefin having at least 2 carbon atoms and a specific cyclic olefin, a ring-opening polymer of said specific cyclic olefin and a hydroganted, ring-opening polymer thereof and [B] a core-shell elastomer containing 40 to 85 parts of weight of a core component which comprises a styrene-butadiene copolymer and 15 to 60 parts by weight of a shell component which comprises a copolymer of an acrylate or methacrylate having a specific cyclic structure, a monovinyl aromatic monomer, other monovinyl monomer and a plyfunctional monomer. This polymer composition is excellent in transparency and impact resistance.Type: GrantFiled: March 9, 1995Date of Patent: November 12, 1996Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Toshihiro Sagane, Masayuki Okabe, Masahiro Kishine
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Patent number: 5567777Abstract: Provided are cycloolefin copolymer compositions comprising a hydrocarbon elastomer component substantially free from a polymerizable double bond and a cycloolefin random copolymer component obtained by copolymerization of an .alpha.-olefin of at least 2 carbon atoms and a cycloolefin in the presence of said hydrocarbon elastomer component, said composition containing said hydrocarbon elastomer component in an amount of 1-50% by weight, and a method for preparing said cycloolefin copolymer compositions.Also provided are cycloolefin copolymer compositions comprising a hydrocarbon elastomer component having a polymerizable double bond and a cycloolefin copolymer component obtained by copolymerization of an .alpha.-olefin of at least 2 carbon atoms and a cycloolefin in the presence of said hydrocarbon elastomer component, said composition containing said hydrocarbon elastomer component in an amount of 1-50% by weight.Type: GrantFiled: January 26, 1996Date of Patent: October 22, 1996Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Yoichiro Tsuji, Yoshiharu Abe, Toshihiro Sagane, Toshimasa Takata
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Patent number: 5567776Abstract: Provided are cycloolefin copolymer compositions comprising a hydrocarbon elastomer component substantially free from a polymerizable double bond and a cycloolefin random copolymer component obtained by copolymerization of an .alpha.-olefin of at least 2 carbon atoms and a cycloolefin in the presence of said hydrocarbon elastomer component, said composition containing said hydrocarbon elastomer component in an amount of 1-50% by weight, and a method for preparing said cycloolefin copolymer compositions.Also provided are cycloolefin copolymer compositions comprising a hydrocarbon elastomer component having a polymerizable double bond and a cycloolefin copolymer component obtained by copolymerization of an .alpha.-olefin of at least 2 carbon atoms and a cycloolefin in the presence of said hydrocarbon elastomer component, said composition containing said hydrocarbon elastomer component in an amount of 1-50% by weight.Type: GrantFiled: May 8, 1995Date of Patent: October 22, 1996Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Yoichiro Tsuji, Yoshiharu Abe, Toshihiro Sagane, Toshimasa Takata
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Patent number: 5559199Abstract: There is provided a process for producing a cyclic olefin copolymer by copolymerizing (A) ethylene and (B) a particular cyclic olefin in the presence of (C) a metallocene catalyst and (D) a small amount of an .alpha.-olefin having 3 to 20 carbon atoms. According to the said process, said copolymer can be produced at a high activity and its molecular weight can be controlled in a wide range. The copolymer produced by the said process has excellent properties inherent to the cyclic olefin copolymer.Type: GrantFiled: April 21, 1995Date of Patent: September 24, 1996Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Yoshiharu Abe, Toshihiro Sagane, Akinori Toyota
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Patent number: 5494969Abstract: There is provided a cycloolefin polymer composition comprising 8 to 40% by weight of a cycloolefin polymer [A] and 92 to 60% by weight of a cycloolefin polymer [B], both having specific properties, wherein a difference .DELTA.n.sub.D =.vertline.n.sub.D (A)-n.sub.D (B).vertline. between the refractive index n.sub.D (A) of the polymer [A] and the refractive index n.sub.D (B) of the polymer [B] is not more than 0.015. This composition is excellent in impact resistance, transparency and heat resistance, and has a good balance of these properties.There is also provided a cycloolefin copolymer composition comprising 8 to 40% by weight of a cycloolefin elastomer component [Aa] of an .alpha.-olefin, a specific cycloolefin and a non-conjugated diene which contains a polymerizable carbon-carbon double bond; and 92 to 60% by weight of a cycloolefin copolymer component [Ba] which is obtained by copolymerizing an .alpha.Type: GrantFiled: January 27, 1994Date of Patent: February 27, 1996Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Yoshiharu Abe, Toshihiro Sagane, Yoichiro Tsuji