Patents by Inventor Toshihiro Uwai
Toshihiro Uwai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7019157Abstract: The present invention provides metallocene compounds which exhibit high polymerization activity for production of highly stereoregular polymers, as well as a production process for olefin polymers which employs olefin polymerization catalysts containing the compounds, and olefin polymers obtained by the production process.Type: GrantFiled: August 2, 2002Date of Patent: March 28, 2006Assignees: Chisso Corporation, Chisso Petrochemical CorporationInventors: Toshihiro Uwai, Masato Nakano, Tsutomu Ushioda, Masami Kimura, Tsuyoshi Yahata
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Patent number: 6995279Abstract: Metallocene compounds represented by the following general formula (1): YqKLMX2??(1) wherein M, Y, q, L and X are each as defined in the Specification.Type: GrantFiled: July 31, 2003Date of Patent: February 7, 2006Assignees: Chisso Corporation, Chisso Petrochemical CorporationInventors: Tsutomu Ushioda, Masato Nakano, Toshihiro Uwai
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Patent number: 6846943Abstract: The present invention provides a metallocene compound which produces an olefin polymer having a high molecular weight with a high stereoregularity.Type: GrantFiled: May 22, 2001Date of Patent: January 25, 2005Assignee: Chisso CorporationInventors: Masato Nakano, Tsutomu Ushioda, Hiroshi Yamazaki, Toshihiro Uwai, Masami Kimura, Yoshiyuki Ohgi, Kiyomi Yamamoto
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Publication number: 20040127731Abstract: Metallocene compounds represented by the following general formula (1):Type: ApplicationFiled: July 31, 2003Publication date: July 1, 2004Applicants: CHISSO CORPORATION, CHISSO PETROCHEMICAL CORPORATIONInventors: Tsutomu Ushioda, Masato Nakano, Toshihiro Uwai
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Publication number: 20030149200Abstract: The present invention provides metallocene compounds which exhibit high polymerization activity for production of highly stereoregular polymers, as well as a production process for olefin polymers which employs olefin polymerization catalysts containing the compounds, and olefin polymers obtained by the production process.Type: ApplicationFiled: August 2, 2002Publication date: August 7, 2003Applicant: Chisso Petrochemical CorporationInventors: Toshihiro Uwai, Masato Nakano, Tsutomu Ushioda, Masami Kimura, Tsuyoshi Yahata
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Patent number: 6420501Abstract: A supported metallocene catalyst comprising solid fine particles which comprise a reaction product of a metallocene compound and aluminoxane supported on the finely particulate inorganic support, said solid fine particles being produced by carrying out in order of the following steps: (a) reacting a metallocene compound with an aluminoxane in an aromatic hydrocarbon solvent to form a reaction product, (b) contacting the reaction product with a finely particulate inorganic support at a temperature of 85 to 150° C. in the presence of any aromatic hydrocarbon solvent to form a solid product, and (c) washing the solid product with an aliphatic hydrocarbon solvent at a temperature of −50° C. to +30° C.Type: GrantFiled: April 18, 2000Date of Patent: July 16, 2002Assignee: Chisso CorporationInventors: Toshihiro Uwai, Tsuyoshi Yahata, Jun Saito
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Patent number: 6410662Abstract: Disclosed is a process for producing olefin polymers or copolymers which can freely regulates the molecular weight of the polymers or copolymers as well as novel olefin polymers or copolymers excellent in rigidity, heat-resisting property and transparency, moldings and compositions thereof which find a wide variety of applications in versatile industrial parts including containers, films, sheets, filaments or fibers, featured by (1) a process for producing olefin polymers or copolymers by the aid of a catalyst comprised predominantly of the compounds: (A) a transition metal compound of the formula: Q(C5H4−mR1m)(C5H4−nR2n)MXY, (B) an aluminoxane, (C) a fine particulate carrier, and (D) an organoaluminum compound; (2) olefin polymers or copolymers characterized by (a) a specific ratio of isotactic pentad, (b) 2,1- and 1.Type: GrantFiled: February 11, 2000Date of Patent: June 25, 2002Assignee: Chisso CorporationInventors: Tsutomu Ushioda, Jun Saito, Mototake Tsutsui, Yoshitoyo Yasuda, Hiroyuki Fujita, Toshihiro Uwai, Yoshiyuki Ohgi, Minoru Adachi, Yoshitaka Morimoto, Taketo Hirose, Youichi Kugimiya, Masahiko Taniguchi, Hitoshi Kuramochi
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Patent number: 6337372Abstract: A process for producing a propylene//propylene/olefin block copolymer, characterized by using as a supported metallocene catalyst a solid product obtained by conducting, in this order, the step (a) of reacting an organic transition metal compound having two crosslinked conjugated &pgr;-electron ligands with an aluminoxane in an inert solvent, the step (b) of contacting the reaction product obtained in the step (a) with a finely particulate inorganic support in the presence of an inert solvent at 85 to 150° C., and the step (c) of washing the slurry containing a solid product yielded in the step (b) with an aliphatic hydrocarbon at least twice at −50 to 50° C.; and a propylene//propylene/olefin block copolymer produced by said process.Type: GrantFiled: April 3, 2000Date of Patent: January 8, 2002Assignee: Chisso CorporationInventors: Jun Saito, Toshihiro Uwai, Hiroyuki Fujita, Yoshitoyo Yasuda, Tsutomu Ushioda, Tsuyoshi Yahata
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Publication number: 20010053833Abstract: The present invention provides a metallocene compound which produces an olefin polymer having a high molecular weight with a high stereoregularity.Type: ApplicationFiled: May 22, 2001Publication date: December 20, 2001Applicant: CHISSO CORPORATIONInventors: Masato Nakano, Tsutomu Ushioda, Hiroshi Yamazaki, Toshihiro Uwai, Masami Kimura, Yoshiyuki Ohgi, Kiyomi Yamamoto
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Patent number: 6268443Abstract: A solid catalyst component for olefin polymerization superior in shatter resistance and narrowness of particle size distribution, is provided, which component is prepared by spraying a mixture of Mg compound with an alcohol in a molten state, in a column; cooling the inside of the column; to obtain a component (B); partly removing the alcohol from (B), to obtain a solid component (C); contacting a halogen-containing Ti compound and an electron donor with (C); to obtain (D); contacting (D) with a halogen-containing Ti compound; in the above process, specifying the composition formulas of (A), (B) and (C); specifying the X-ray diffraction spector of (C) in comparison of that of (B); and contacting (C) with a halogen-containing Ti compound and an electron donor using an aliphatic hydrocarbon of a specified b.p., in a specified temperature.Type: GrantFiled: July 12, 1999Date of Patent: July 31, 2001Assignee: Chisso CorporationInventors: Toshihiro Uwai, Masami Tachibana, Jun Saito
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Patent number: 6020279Abstract: A solid catalyst component for olefin polymerization superior in shatter resistance and narrowness of particle size distribution, is provided,which component is prepared byspraying a mixture of Mg compound with an alcohol in a molten state, in a column; cooling the inside of the column; to obtain a component (B); partly removing the alcohol from (B), to obtain a solid component (C); contacting a halogen-containing Ti compound and an electron donor with (C); to obtain (D); contacting (D) with a halogen-containing Ti compound;in the above process,specifying the composition formulas of (A), (B) and (C); specifying the X-ray diffraction spector of (C) in comparison of that of (B); and contacting (C) with a halogen-containing Ti compound and an electron donor using an aliphatic hydrocarbon of a specified b.p., in a specified temperature.Type: GrantFiled: September 6, 1995Date of Patent: February 1, 2000Assignee: Chisso CorporationInventors: Toshihiro Uwai, Masami Tachibana, Jun Saito
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Patent number: 5122490Abstract: A catalyst component for olefin polymerization composed of a solid component (IV) and capable of affording a supported type catalyst composed of large particles and having a sharp particle size distribution is provided,which solid component (IV) is obtained bystep A of reacting an organic Mg compound of a specified formula with a 1-20C saturated or unsaturated mono- or polyhydric alcohol C in the presence of CO.sub.Type: GrantFiled: August 1, 1991Date of Patent: June 16, 1992Assignee: Chisso CorporationInventors: Toshihiro Uwai, Masami Tachibana, Teruaki Hayashida
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Patent number: 5084429Abstract: A catalyst for use in polymerization of olefins which comprises a carrier mainly composed of a magnesium compound precipitated from a solution and a catalytic component supported on the carrier and selected from titanium halides, vanadyl halides and vanadium halides is described. The catalyst is obtained by a process which comprises: (A) mixing (a) at least one magnesium compound with (c) a saturated or unsaturated monohydric or polyhydric alcohol for reaction in dissolved state in the presence of (b) carbon dioxide in an inert hydrocarbon solvent to obtain component (A); (B) subjecting the component (A) to mixing and reaction with (d) a titanium and/or a vanadyl halide and/or a vanadium halide of the general formula, VX.sub.r (OR.sup.8).sub.4-r, and also with (e) at least one boron compound, Si compound and/or Siloxane compound thereby obtaining solid product (I); (C) reacting the solid product (I) with (f) a cyclic ether with or without R.sup.Type: GrantFiled: August 7, 1990Date of Patent: January 28, 1992Assignee: Chisso CorporationInventors: Masami Tachibana, Toshihiro Uwai, Tetsuya Matsukawa, Teruaki Hayashida
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Patent number: 4724225Abstract: A solid catalyst component which can produce .alpha.-olefin polymers having a high stereoregularity and a good powder fluidity, stably and with a good efficiency in gas phase polymerization, particularly in gas phase copolymerization, a catalyst for .alpha.-olefin polymerization using the above solid catalyst component and a process for producing the above catalyst component, are provided,which solid catalyst component is charcterized in that it contains titanium as an active ingredient and is in the form of hollow fine particles, andwhich process is characterized by adding a reaction product (I) of an organoaluminum compound (A) with an electron dnor (B.sub.1) to TiCl.sub.4 and reacting these under agitation in a baffle ratio of 0.35 or less with a power required for agitation of 2.50 KW/m.sup.3 or less at a temperature of 0.degree. to 70.degree. C. for a period of 1 to 10 hours and further reacting an electron donor (B.sub.Type: GrantFiled: November 28, 1986Date of Patent: February 9, 1988Assignee: Chisso CorporationInventors: Hiroshi Shimizu, Toshihiro Uwai, Masami Tachibana
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Patent number: 4603184Abstract: A process for producing .alpha.-olefin polymers is proposed wherein the catalyst prepared and used therein is superior in the shelf stability and heat stability. The process comprises reacting TiCl.sub.4 with a reaction product (I) of an organoaluminum compound with an electron donor to obtain a solid product (II), which is then subjected to polymerization treatment with an .alpha.-olefin, and further reacted with an electron donor and an electron acceptor to obtain a solid product (III), which is then combined with an organoaluminum compound, to obtain a catalyst, in the presence of which .alpha.-olefin(s) are polymerized. The catalyst can be further preactivated with an .alpha.-olefin in advance of its use for the polymerization.Type: GrantFiled: April 29, 1983Date of Patent: July 29, 1986Assignee: Chisso CorporationInventors: Akihiro Sato, Toshihiro Uwai, Masami Tachibana, Kenji Matsuda, Yoshiharu Higuchi
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Patent number: 4591577Abstract: A solid catalyst component for .alpha.-olefin polymerization which, when produced, causes any troubles due to its small particle size and when used, yields a spherical polymer of a suitably less particle size and a high bulk density with a slightest quantity of atactic polymer and affording a very good dispersibility of powdery additives therein in spite of its narrow particle size distribution, and a process for producing the same, are provided, which solid catalyst component comprises Ti and Cl as active ingredients, having an average particle diameter of 2 to 10.mu., a specific surface area of 100 m.sup.2 /g or more and a diffraction line corresponding to a distance between lattices of 4.80 to 5.10 .ANG. by way of X-ray diffraction; and which process is characterized in that when TiCl.sub.4 is reduced with a reducing agent comprising an organoaluminum compound to produce a solid intermediate, there is employed an agitation intensity defined by definite values of agitation power and baffle ratio.Type: GrantFiled: June 4, 1985Date of Patent: May 27, 1986Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Hiroshi Shimizu, Toshihiro Uwai
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Patent number: 4533705Abstract: A process for producing .alpha.-olefin polymers having high crystallinity and good particle form, with a high yield is provided. The polymerization therefor is carried out in the presence of a preactivated catalyst suitable particularly to gas phase polymerization or gas phase polymerization following slurry or bulk polymerization.The catalyst is prepared by reacting a reduction solid prepared by reducing TiCl.sub.4 with an organoaluminum compound, with an electron donor and an electron acceptor to obtain a solid product, andcombining this solid product with an organoaluminum compound, an .alpha.-olefin and a reaction product of an organoaluminum compound with an electron donor.Type: GrantFiled: July 21, 1983Date of Patent: August 6, 1985Assignee: Chisso CorporationInventors: Akihiro Sato, Kazutsune Kikuta, Toshihiro Uwai, Kenji Matsuda, Nobutaka Hattori
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Patent number: 4514513Abstract: A preactivated catalyst for producing .alpha.-olefin polymers is provided, which is obtained by the steps which comprises:reacting an organoaluminum compound (O-Al.sub.1) with an electron donor (ED.sub.1) to obtain a reaction product (I);reacting (I) with TiCl.sub.4 to obtain a solid product (II);reacting (II) with an electron donor (ED.sub.2) and an electron acceptor to obtain a solid product (III);combining (III) with an organoaluminum compound (O-Al.sub.2) and a reaction product (RP) of an organoaluminum (O-Al.sub.3) with an electron donor (ED.sub.3) (III), (O-Al.sub.2) and (PP) being referred to as catalyst components), and in this combination, subjecting a part or the whole of the catalyst components to polymerization treatment with an .alpha.-olefin at least in the presence of (III) and said (O-Al.sub.2) to obtain a preliminarily activated catalyst; andpolymerizing an .alpha.-olefin in the presence of the catalyst.Type: GrantFiled: April 12, 1984Date of Patent: April 30, 1985Assignee: Chisso CorporationInventors: Akihiro Sato, Kazutsune Kikuta, Kenji Matsuda, Toshihiro Uwai, Tohru Hanari
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Patent number: 4483971Abstract: A process for producing terpolymers of propylene (as a main monomer), ethylene and another .alpha.-olefin having superior and well-balanced physical properties, almost without forming soluble polymer is provided.This process is characterized by preliminarily activating a catalyst consisting of a titanium trichloride composition and a specified organoaluminum halide, with a small amount of an .alpha.-olefin of 2 to 12 carbon atoms, a trialkylaluminum and an aromatic ester, and copolymerizing specified amounts of propylene, ethylene and an .alpha.-olefin of 4 to 12 carbon atoms in the presence of the preliminarily activated catalyst obtained above.Type: GrantFiled: February 25, 1983Date of Patent: November 20, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Takeshi Suzuki, Kazutsune Kikuta, Hiromasa Chiba, Toshihiro Uwai, Kenji Matsuda, Tohru Hanari
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Patent number: 4460757Abstract: A process for producing highly crystalline .alpha.-olefin polymers of good particle form with high yield is provided, which comprises polymerizing .alpha.-olefin in the presence of a preactivated catalyst obtained by reacting a reaction product (I) of organoaluminum compound (A.sub.1) with electron donor (B.sub.1), with TiCl.sub.4 to obtain a solid product (II); further reacting (II) with electron donor (B.sub.2) and electron acceptor to obtain a solid product (III); during or/and after the reaction step for obtaining (II) or/and during or/and after the reaction step for obtaining (III), subjecting (II) or (III), to polymerization treatment with .alpha.-olefin; and combining the resulting final solid product with organo-aluminum compound (A.sub.2) and a reaction product (G) of organo-aluminum compound (A.sub.3) with electron donor (B.sub.3) to obtain a preactivated catalyst; and preferably, in this combination, further subjecting a part or the total of the catalyst to polymerization treatment with .alpha.Type: GrantFiled: July 29, 1982Date of Patent: July 17, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Toshihiro Uwai, Kenji Matsuda, Yoshiharu Higuchi