Patents by Inventor Toshiji Mukai
Toshiji Mukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10994056Abstract: A device for fixing biological soft tissue is endowed with strength and deformation performance for being used as a device for coupling biological soft tissue that has been cut or separated due to an incision or the like during a surgical procedure, and is completely degraded in vivo and discharged after adhesion of the soft tissue or after healing of the incision tissue. The device is composed of a ternary Mg alloy material of Mg—Ca—Zn. In the Mg alloy material, the Ca and Zn are contained within the solid-solubility limit with respect to the Mg. The remainder is composed of Mg and unavoidable impurities. The Zn content is 0.5 at % or less. The Ca and Zn content has a relationship of Ca:Zn=1:x (where x is 1 to 3) by atom ratio. The crystal grain structure is equiaxed, the crystal grain size according to linear intercept being 30 to 250 ?m.Type: GrantFiled: September 9, 2015Date of Patent: May 4, 2021Assignee: NATIONAL UNIVERSITY CORPORATION KOBE UNIVERSITYInventors: Toshiji Mukai, Naoko Ikeo, Eisei Gu, Takumi Fukumoto, Hikaru Yabuuchi
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Publication number: 20170258968Abstract: A device for fixing biological soft tissue is endowed with strength and deformation performance for being used as a device for coupling biological soft tissue that has been cut or separated due to an incision or the like during a surgical procedure, and is completely degraded in vivo and discharged after adhesion of the soft tissue or after healing of the incision tissue. The device is composed of a ternary Mg alloy material of Mg—Ca—Zn. In the Mg alloy material, the Ca and Zn are contained within the solid-solubility limit with respect to the Mg. The remainder is composed of Mg and unavoidable impurities. The Zn content is 0.5 at % or less. The Ca and Zn content has a relationship of Ca:Zn=1:x (where x is 1 to 3) by atom ratio. The crystal grain structure is equiaxed, the crystal grain size according to linear intercept being 30 to 250 ?m.Type: ApplicationFiled: September 9, 2015Publication date: September 14, 2017Inventors: Toshiji MUKAI, Naoko IKEO, Eisei GU, Takumi FUKUMOTO, Hikaru YABUUCHI
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Patent number: 9523141Abstract: Provided is an Mg alloy and a method for producing same able to demonstrate high strength without requiring an expensive rare earth element (RE). The high-strength Mg alloy containing Ca and Zn within a solid solubility limit and the remainder having a chemical composition comprising Mg and unavoidable impurities is characterized in comprising equiaxial crystal particles, there being a segregated area of Ca and Zn along the (c) axis of a Mg hexagonal lattice within the crystal particle, and having a structure in which the segregated area is lined up by Mg3 atomic spacing in the (a) axis of the Mg hexagonal lattice. The method for producing the high-strength Mg alloy is characterized in that Ca and Zn are added to Mg in a compounding amount corresponding to the above composition and, after homogenization heat treating an ingot formed by dissolution and casting, the above structure is formed by subjecting the ingot to hot processing.Type: GrantFiled: November 6, 2012Date of Patent: December 20, 2016Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, NATIONAL UNIVERSITY CORPORATION KOBE UNIVERSITY, NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kota Washio, Akira Kato, Toshiji Mukai, Alok Singh, Hidetoshi Somekawa
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Patent number: 9347123Abstract: The quasicrystal phase and/or quasicrystal-like phase particles, which is composed of the Mg—Zn—Al, are dispersed into Mg-base alloy material for strain working. The microstructure in this material does not include the dendrite structure, and the size of the magnesium matrix is 40 ?m or less than 40 ?m. The present invention shows that the quasicrystal phase and/or quasicrystal-like phase is able to form by addition of the Zn and Al elements except for the use of rare earth elements. In addition, the excellent trade-off-balancing between strength and ductility and reduction of the yield anisotropy, which are the serious issues for the wrought processed magnesium alloys, is able to obtain by the microstructure controls before the strain working process.Type: GrantFiled: January 19, 2010Date of Patent: May 24, 2016Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hidetoshi Somekawa, Yoshiaki Osawa, Alok Singh, Toshiji Mukai
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Patent number: 9155816Abstract: A magnesium-based medical device which can adjust a degree of corrosion within a wide range of period such that the device can maintain a sufficient strength only during a desired period and disappears within a desired period thereafter and a manufacturing method thereof are provided. A magnesium-based medical device of the present invention is a magnesium-based medical device in which a base material is made of magnesium or a magnesium alloy, wherein a corrosion-resistant film is formed on a surface of the base material, and variation in surface hardness of the formed corrosion-resistant film in the in-plane direction is less than 21 in terms of a dispersion value of Vickers hardness.Type: GrantFiled: December 10, 2012Date of Patent: October 13, 2015Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Sachiko Hiromoto, Akiko Yamamoto, Norio Maruyama, Toshiji Mukai, Hidetoshi Somekawa
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Publication number: 20150083285Abstract: A magnesium alloy of the present invention has the chemical composition that contains 0.02 mol % or more and less than 0.1 mol % of at least one element selected from yttrium, scandium, and lanthanoid rare earth elements, and magnesium and unavoidable impurities accounting for the remainder. A magnesium alloy member of the present invention is produced by hot plastic working of the magnesium alloy in a temperature range of 200° C. to 550° C., followed by an isothermal heat treatment performed in a temperature range of 300° C. to 600° C. The magnesium alloy is preferred for use in applications such as in automobiles, railcars, and aerospace flying objects. The magnesium alloy and the magnesium alloy member can overcome the yielding stress anisotropy problem, and are less vulnerable to the rising price of rare earth elements.Type: ApplicationFiled: May 28, 2013Publication date: March 26, 2015Inventors: Hidetoshi Somekawa, Yoshiaki Osawa, Toshiji Mukai, Alok Singh, Kota Washio, Akira Kato
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Publication number: 20150047756Abstract: Provided is an Mg alloy and a method for producing same able to demonstrate high strength without requiring an expensive rare earth element (RE). The high-strength Mg alloy containing Ca and Zn within a solid solubility limit and the remainder having a chemical composition comprising Mg and unavoidable impurities is characterized in comprising equiaxial crystal particles, there being a segregated area of Ca and Zn along the (c) axis of a Mg hexagonal lattice within the crystal particle, and having a structure in which the segregated area is lined up by Mg3 atomic spacing in the (a) axis of the Mg hexagonal lattice. The method for producing the high-strength Mg alloy is characterized in that Ca and Zn are added to Mg in a compounding amount corresponding to the above composition and, after homogenization heat treating an ingot formed by dissolution and casting, the above structure is formed by subjecting the ingot to hot processing.Type: ApplicationFiled: November 6, 2012Publication date: February 19, 2015Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NATIONAL UNIVERSITY CORPORATION KOBE UNIVERSITY, NATIONAL INSITITUTE FOR MATERIALS SCIENCEInventors: Kota Washio, Akira Kato, Toshiji Mukai, Alok Singh, Hidetoshi Somekawa
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Patent number: 8906293Abstract: An object of the invention is to provide a magnesium alloy having high strength and sufficient formability. A magnesium alloy mainly contains magnesium and has high tensile strength and high compression strength. The crystal grain structure of the alloy has a high angle grain boundary, and the inside of the crystal grain surrounded by the high angle grain boundary is composed of subgrains.Type: GrantFiled: October 2, 2008Date of Patent: December 9, 2014Assignee: National Institute for Materials ScienceInventors: Toshiji Mukai, Hidetoshi Somekawa, Tadanobu Inoue, Alok Singh
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Patent number: 8728254Abstract: Provided is a Mg alloy, in which precipitated particles are dispersed and which has enhanced tensile strength regardless of the size of the magnesium matrix grains therein.Type: GrantFiled: March 23, 2010Date of Patent: May 20, 2014Assignee: National Institute for Materials ScienceInventors: Alok Singh, Hidetoshi Somekawa, Toshiji Mukai, Yoshiaki Osawa
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Patent number: 8636853Abstract: An Mg alloy provided with high strength and high ductility by matching the strength and ductility in tensile deformation and compressive deformation at the same levels is provided. The Mg alloy of the present invention is characterized by having a chemical composition consisting of Y: 0.1 to 1.5 at % and a balance of Mg and unavoidable impurities and having a microstructure with high Y regions with Y concentrations higher than an average Y concentration distributed at nanometer order sizes and intervals. The present invention further provides an Mg alloy characterized by having a chemical composition consisting of Y: more than 0.1 at % and a valance of Mg and unavoidable impurities, having a microstructure with high Y regions with Y concentrations higher than an average Y concentration distributed at nanometer order sizes and intervals and having an average recrystallized grain size within the range satisfying the following formula 1: ?0.87c+1.10<log d<1.14c+1.Type: GrantFiled: March 26, 2008Date of Patent: January 28, 2014Assignees: Toyota Jidosha Kabushiki Kaisha, National Institute for Materials ScienceInventors: Tetsuya Shoji, Akira Kato, Toshiji Mukai, Hidetoshi Somekawa
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Publication number: 20130039805Abstract: A magnesium alloy which contains magnesium as a main component and other elements added has a microstructure in which grains surrounded by high angle grain boundaries consist of subgrains and fine particles are dispersed into the subgrains.Type: ApplicationFiled: March 7, 2011Publication date: February 14, 2013Inventors: Hidetoshi Somekawa, Toshiji Mukai
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Patent number: 8313692Abstract: An Mg-base alloy shows that an Mg-base alloy, which is added Zn and Al to magnesium, has a composition represented by (100-a-b) wt % Mg-a wt % Al-b wt % Zn, and satisfying 0.5?b/a. The alloy can reduce yield anisotropy, which is a serious problem for the wrought magnesium alloy, while maintaining a high strength property. The alloy is produced by additive elements, such as Zn and Al, which are easily obtained in place of rare earth elements.Type: GrantFiled: June 3, 2009Date of Patent: November 20, 2012Assignee: National Institute for Materials ScienceInventors: Hidetoshi Somekawa, Alok Singh, Yoshiaki Osawa, Toshiji Mukai
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Publication number: 20120067463Abstract: Provided is a Mg alloy, in which precipitated particles are dispersed and which has enhanced tensile strength regardless of the size of the magnesium matrix grains therein.Type: ApplicationFiled: March 23, 2010Publication date: March 22, 2012Inventors: Alok Singh, Hidetoshi Somekawa, Toshiji Mukai, Yoshiaki Osawa
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Publication number: 20110315282Abstract: The quasicrystal phase and/or quasicrystal-like phase particles, which is composed of the Mg—Zn—Al, are dispersed into Mg-base alloy material for strain working. The microstructure in this material does not include the dendrite structure, and the size of the magnesium matrix is 40 ?m or less than 40 ?m. The present invention shows that the quasicrystal phase and/or quasicrystal-like phase is able to form by addition of the Zn and Al elements except for the use of rare earth elements. In addition, the excellent trade-off-balancing between strength and ductility and reduction of the yield anisotropy, which are the serious issues for the wrought processed magnesium alloys, is able to obtain by the microstructure controls before the strain working process.Type: ApplicationFiled: January 19, 2010Publication date: December 29, 2011Inventors: Hidetoshi Somekawa, Yoshiaki Osawa, Alok Singh, Toshiji Mukai
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Patent number: 8034101Abstract: As a novel biodegradable metallic material the degradation speed of which in vivo can be controlled over a broad scope while achieving desired mechanical properties such as strength, work hardening and ductility without restricting the shape of an implant device, it is intended to provide a magnesium-based biodegradable metallic material which comprises Mg containing Mg as the major composition and having a concentration of inevitable impurities equal to or less than 0.05 atomic %, is free from precipitates or intermetallic compounds, and has an average grain size being regulated to equal to or less than ¼ of the minimum part of the material.Type: GrantFiled: November 16, 2006Date of Patent: October 11, 2011Assignee: National Institute for Materials ScienceInventors: Akiko Yamamoto, Sachiko Hiromoto, Norio Maruyama, Toshiji Mukai, Hidetoshi Somekawa
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Patent number: 7976775Abstract: Disclosed is a binary aluminum alloy powder sintered material which comprises aluminum and iron, which has a completely crystalline microstructure comprising an aluminum matrix and an ?-Al phase and at least any one phase of an Al6Fe phase or an Al13Fe4 phase mixed in the aluminum matrix as nanocrystalline phases, and which has an extremely high strength and a well-balanced high ductility, though being free from any rare earth element.Type: GrantFiled: March 25, 2008Date of Patent: July 12, 2011Assignee: National Institute for Materials ScienceInventors: Taisuke Sasaki, Kazuhiro Hono, Toshiji Mukai
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Publication number: 20110135532Abstract: The present invention has as its object to provide an Mg-based alloy cold worked member which can remarkably lower the load weight required for cold plastic working and enables practical usage of the same. The present invention is an Mg-based alloy cold worked member obtained by cold working an Mg-based alloy to form it into a predetermined shape, characterized by having a microstructure which includes crystal grains divided and made finer by cold working.Type: ApplicationFiled: July 22, 2009Publication date: June 9, 2011Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Toshiji Mukai, Hidetoshi Somekawa, Tetsuya Shoji, Akira Kato
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Publication number: 20110076178Abstract: An Mg-base alloy shows that an Mg-base alloy, which is added Zn and Al to magnesium, has a composition represented by (100-a-b) wt % Mg-a wt % Al-b wt % Zn, and satisfying 0.5?b/a. The alloy can reduce yield anisotropy, which is a serious problem for the wrought magnesium alloy, while maintaining a high strength property. The alloy is produced by additive elements, such as Zn and Al, which are easily obtained in place of rare earth elements.Type: ApplicationFiled: June 3, 2009Publication date: March 31, 2011Inventors: Hidetoshi Somekawa, Alok Singh, Yoshiaki Osawa, Toshiji Mukai
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Patent number: 7871476Abstract: A magnesium alloy exhibiting high strength and high ductility, characterized in that it comprises 0.03 to 0.54 atomic % of certain solute atoms belonging to 2 Group, 3 Group or Lanthanoids of the Periodic Table and having an atomic radius larger than that of magnesium and the balanced amount of magnesium, and has a fine crystal grain structure wherein solute atoms having an average crystal grain diameter of 1.5 ?m or less and being unevenly present in the vicinity of crystal grain boundaries at a concentration being 1.5 to 10 times that within crystal grains, wherein an atom selected from the group consisting of Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Th, Dy, Ho, Er, Tm, Yb and Lu can be used as the above solute atom; and a method for producing the magnesium alloy. The above magnesium alloy is novel and achieves high strength and high ductility at the same time.Type: GrantFiled: June 28, 2005Date of Patent: January 18, 2011Assignee: National Institute for Materials ScienceInventors: Toshiji Mukai, Kazuhiro Hono, Hidetoshi Somekawa, Tomoyuki Honma
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Publication number: 20100278682Abstract: Disclosed is a binary aluminum alloy powder sintered material which comprises aluminum and iron, which has a completely crystalline microstructure comprising an aluminum matrix and an ?-Al phase and at least any one phase of an Al6Fe phase or an Al13Fe4 phase mixed in the aluminum matrix as nanocrystalline phases, and which has an extremely high strength and a well-balanced high ductility, though being free from any rare earth element.Type: ApplicationFiled: March 25, 2008Publication date: November 4, 2010Inventors: Taisuke Sasaki, Kazuhiro Hono, Toshiji Mukai