Patents by Inventor Toshikazu Tanioka

Toshikazu Tanioka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230053501
    Abstract: A silicon carbide semiconductor device includes an n-type epitaxial layer provided on a SiC substrate, a front surface electrode provided on the epitaxial layer, and a p-type electric field relieving region provided in the upper layer of the epitaxial layer in a terminal region. On the epitaxial layer, a first protective film composed of an interlayer insulating film and a protective oxide film that covers at least a part of the electric field relieving region is provided. A second protective film composed of a polyimide protective film is provided via a silicon nitride film so as to cover the outer end portion of the surface electrode, the first protective film, and at least a part of the epitaxial layer. The silicon nitride film protrudes from the second protective film at both an inner side end portion and an outer side end portion.
    Type: Application
    Filed: June 28, 2022
    Publication date: February 23, 2023
    Applicant: Mitsubishi Electric Corporation
    Inventors: Katsuhiro FUJIYOSHI, Toshikazu TANIOKA
  • Publication number: 20220336219
    Abstract: A method for manufacturing a silicon carbide semiconductor device according to the technology disclosed in the present specification includes: forming a drift layer on an upper surface of a silicon carbide semiconductor substrate; forming a hard mask on the upper surface of the drift layer by anisotropic etching; and forming a first ion-implanted region in a surface layer of the drift layer by implanting ions into the drift layer in a state in which the hard mask is formed, in which the hard mask includes a sidewall perpendicular to the upper surface of the drift layer.
    Type: Application
    Filed: February 1, 2022
    Publication date: October 20, 2022
    Applicant: Mitsubishi Electric Corporation
    Inventors: Junya MIWA, Toshikazu TANIOKA, Daisuke TANIGUCHI
  • Patent number: 11088073
    Abstract: In some examples, a semiconductor device includes a substrate, an interlayer insulating film, a gate pad provided on the interlayer insulating film, a source electrode that is provided on the interlayer insulating film, source wiring provided on the interlayer insulating film, and gate wiring that is provided on the interlayer insulating film and is electrically connected to the gate pad. The size of the source wiring is not increased, and a high impurity concentration region having a higher impurity concentration than a drift layer is formed on the surface of the substrate at a location directly below the gate pad.
    Type: Grant
    Filed: February 5, 2020
    Date of Patent: August 10, 2021
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yoshinori Matsuno, Toshikazu Tanioka, Yasunori Oritsuki, Kenichi Hamano, Naochika Hanano
  • Publication number: 20200303296
    Abstract: In some examples, a semiconductor device includes a substrate, an interlayer insulating film, a gate pad provided on the interlayer insulating film, a source electrode that is provided on the interlayer insulating film, source wiring provided on the interlayer insulating film, and gate wiring that is provided on the interlayer insulating film and is electrically connected to the gate pad. The size of the source wiring is not increased, and a high impurity concentration region having a higher impurity concentration than a drift layer is formed on the surface of the substrate at a location directly below the gate pad.
    Type: Application
    Filed: February 5, 2020
    Publication date: September 24, 2020
    Applicant: Mitsubishi Electric Corporation
    Inventors: Yoshinori MATSUNO, Toshikazu TANIOKA, Yasunori ORITSUKI, Kenichi HAMANO, Naochika HANANO
  • Patent number: 10128340
    Abstract: The present invention relates to a power semiconductor device which includes: a first conductivity-type silicon carbide semiconductor layer; a switching device which is formed on the silicon carbide semiconductor layer; a second conductivity-type electric field relaxation impurity region which is formed in a terminal portion of a formation region of the switching device and which relaxes an electric field of the terminal portion; and a first conductivity-type added region which is provided between second conductivity-type well regions of a plurality of unit cells that constitutes the switching device, and at least on an outer side of the electric field relaxation impurity region, and which has an impurity concentration higher than that in the silicon carbide semiconductor layer.
    Type: Grant
    Filed: March 18, 2015
    Date of Patent: November 13, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yoichiro Tarui, Toshikazu Tanioka, Yasunori Oritsuki
  • Patent number: 9935170
    Abstract: A silicon carbide semiconductor device can switch between an on-state and an off-state by controlling a channel region with an application of a gate voltage. The silicon carbide semiconductor device includes a silicon carbide layer, a gate insulating film, and a gate electrode. The silicon carbide layer includes a channel region. The gate insulating film covers the channel region. The gate electrode faces the channel region with the gate insulating film therebetween. The resistance of the channel region in the on-state takes a minimum value at a temperature of not less than 100° C. and not more than 150° C.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: April 3, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Toshikazu Tanioka, Yoichiro Tarui, Masayuki Furuhashi
  • Publication number: 20180019308
    Abstract: The present invention relates to a power semiconductor device which includes: a first conductivity-type silicon carbide semiconductor layer; a switching device which is formed on the silicon carbide semiconductor layer; a second conductivity-type electric field relaxation impurity region which is formed in a terminal portion of a formation region of the switching device and which relaxes an electric field of the terminal portion; and a first conductivity-type added region which is provided between second conductivity-type well regions of a plurality of unit cells that constitutes the switching device, and at least on an outer side of the electric field relaxation impurity region, and which has an impurity concentration higher than that in the silicon carbide semiconductor layer.
    Type: Application
    Filed: March 18, 2015
    Publication date: January 18, 2018
    Applicant: Mitsubishi Electric Corporation
    Inventors: Yoichiro TARUI, Toshikazu TANIOKA, Yasunori ORITSUKI
  • Publication number: 20170250254
    Abstract: A silicon carbide semiconductor device can switch between an on-state and an off-state by controlling a channel region with an application of a gate voltage. The silicon carbide semiconductor device includes a silicon carbide layer, a gate insulating film, and a gate electrode. The silicon carbide layer includes a channel region. The gate insulating film covers the channel region. The gate electrode faces the channel region with the gate insulating film therebetween. The resistance of the channel region in the on-state takes a minimum value at a temperature of not less than 100° C. and not more than 150° C.
    Type: Application
    Filed: November 6, 2014
    Publication date: August 31, 2017
    Applicant: Mitsubishi Electric Corporation
    Inventors: Toshikazu TANIOKA, Yoichiro TARUI, Masayuki FURUHASHI
  • Patent number: 9159585
    Abstract: A method of manufacturing a semiconductor device according to the present invention includes the steps of (b) forming, on a back face of a dummy substrate and back faces of a plurality of semiconductor substrates, inorganic films having such thicknesses as to be resistant to a temperature of a thermal oxidizing treatment or a heat treatment and to sufficiently decrease an amount of oxidation or reducing gaseous species to reach the back faces of the dummy substrate and the plurality of semiconductor substrates, (c) disposing the dummy substrate and the plurality of semiconductor substrates in a lamination with surfaces turned in the same direction at an interval from each other, and (d) carrying out a thermal oxidizing treatment or post annealing over the surfaces of the semiconductor substrates in an oxidation gas atmosphere or a reducing gas atmosphere after the steps (b) and (c).
    Type: Grant
    Filed: November 4, 2013
    Date of Patent: October 13, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Toshikazu Tanioka, Yoichiro Tarui, Kazuo Kobayashi, Hideaki Yuki, Yosuke Setoguchi
  • Patent number: 9076761
    Abstract: A silicon carbide semiconductor device that is able to increase the gate reliability, and to provide a method for manufacturing the silicon carbide semiconductor device, and that includes: a source electrode selectively formed on a source region; a gate insulating film formed so as to extend over the source region; and a gate electrode formed on the gate insulating film. The source region includes a first source region located below the source electrode, and a second source region surrounding the first source region. The doping concentration in a superficial layer of the second source region is lower than the doping concentration in a superficial layer of the first source region. The doping concentration in the second source region is higher in a deep portion than in a superficial portion thereof.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: July 7, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tomokatsu Watanabe, Naruhisa Miura, Masayuki Furuhashi, Shiro Hino, Toshikazu Tanioka
  • Publication number: 20140242815
    Abstract: A method of manufacturing a semiconductor device according to the present invention includes the steps of (b) forming, on a back face of a dummy substrate and back faces of a plurality of semiconductor substrates, inorganic films having such thicknesses as to be resistant to a temperature of a thermal oxidizing treatment or a heat treatment and to sufficiently decrease an amount of oxidation or reducing gaseous species to reach the back faces of the dummy substrate and the plurality of semiconductor substrates, (c) disposing the dummy substrate and the plurality of semiconductor substrates in a lamination with surfaces turned in the same direction at an interval from each other, and (d) carrying out a thermal oxidizing treatment or post annealing over the surfaces of the semiconductor substrates in an oxidation gas atmosphere or a reducing gas atmosphere after the steps (b) and (c).
    Type: Application
    Filed: November 4, 2013
    Publication date: August 28, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Toshikazu TANIOKA, Yoichiro TARUI, Kazuo KOBAYASHI, Hideaki YUKI, Yosuke SETOGUCHI
  • Patent number: 8753951
    Abstract: In a silicon carbide MOSFET, interface state generated at an interface between a silicon carbide layer and a gate insulating film cannot be reduced sufficiently, and mobility of a carrier is decreased. To solve this problem, a silicon carbide semiconductor device according to this invention includes a substrate introduction step of introducing a substrate, which includes a silicon carbide layer on which a gate insulating film is formed, in a furnace, such that the substrate is arranged in a predetermined position of the furnace, and a heating step of heating the furnace having the substrate introduced therein while introducing nitrogen monoxide and nitrogen therein, wherein, in the heating step, nitrogen is reacted to nitride an interface between the gate insulating film and the silicon carbide layer.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: June 17, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Toshikazu Tanioka, Masayuki Furuhashi, Masayuki Imaizumi
  • Publication number: 20140061675
    Abstract: A silicon carbide semiconductor device that is able to increase the gate reliability, and to provide a method for manufacturing the silicon carbide semiconductor device, and that includes: a source electrode selectively formed on a source region; a gate insulating film formed so as to extend over the source region; and a gate electrode formed on the gate insulating film. The source region includes a first source region located below the source electrode, and a second source region surrounding the first source region. The doping concentration in a superficial layer of the second source region is lower than the doping concentration in a superficial layer of the first source region. The doping concentration in the second source region is higher in a deep portion than in a superficial portion thereof.
    Type: Application
    Filed: May 31, 2012
    Publication date: March 6, 2014
    Applicant: Mitsubishi Electric Corporation
    Inventors: Tomokatsu Watanabe, Naruhisa Miura, Masayuki Furuhashi, Shiro Hino, Toshikazu Tanioka
  • Patent number: 8252672
    Abstract: A method of manufacturing a silicon carbide semiconductor device having a silicon carbide layer, the method including a step of implanting at least one of Al ions, B ions and Ga ions having an implantation concentration in a range not lower than 1E19 cm?3 and not higher than 1E21 cm?3 from a main surface of the silicon carbide layer toward the inside of the silicon carbide layer while maintaining the temperature of the silicon carbide layer at 175° C. or higher, to form a p-type impurity layer; and forming a contact electrode whose back surface establishes ohmic contact with a front surface of the p-type impurity layer on the front surface of the p-type impurity layer.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: August 28, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tomokatsu Watanabe, Sunao Aya, Naruhisa Miura, Keiko Sakai, Shohei Yoshida, Toshikazu Tanioka, Yukiyasu Nakao, Yoichiro Tarui, Masayuki Imaizumi
  • Publication number: 20120009801
    Abstract: In a silicon carbide MOSFET, interface state generated at an interface between a silicon carbide layer and a gate insulating film cannot be reduced sufficiently, and mobility of a carrier is decreased. To solve this problem, a silicon carbide semiconductor device according to this invention includes a substrate introduction step of introducing a substrate, which includes a silicon carbide layer on which a gate insulating film is formed, in a furnace, and a heating step of heating the furnace having the substrate introduced therein while introducing nitrogen monoxide and nitrogen therein, wherein, in the heating step, nitrogen is reacted to nitride an interface between the gate insulating film and the silicon carbide layer.
    Type: Application
    Filed: March 10, 2010
    Publication date: January 12, 2012
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Toshikazu Tanioka, Masayuki Furuhashi, Masayuki Imaizumi
  • Publication number: 20090250705
    Abstract: A p base ohmic contact of a silicon carbide semiconductor device consists of a p++ layer formed by high-concentration ion implantation and a metal electrode. Since the high-concentration ion implantation performed at the room temperature significantly degrades the crystal of the p++ layer to cause a process failure, a method for implantation at high temperatures is used. In terms of switching loss and the like of devices, it is desirable that the resistivity of the p base ohmic contact should be lower. In well-known techniques, nothing is mentioned on a detailed relation among the ion implantation temperature, the ohmic contact resistivity and the process failure. Then, in the ion implantation step, the temperature of a silicon carbide wafer is maintained in a range from 175° C. to 300° C., more preferably in a range from 175° C. to 200° C. The resistivity of the p base ohmic contact using a p++ region formed by ion implantation at a temperature in a range from 175° C. to 300° C.
    Type: Application
    Filed: November 7, 2008
    Publication date: October 8, 2009
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tomokatsu WATANABE, Sunao Aya, Naruhisa Miura, Keiko Sakai, Shohei Yoshida, Toshikazu Tanioka, Yukiyasu Nakao, Yoichiro Tarui, Masayuki Imaizumi