Patents by Inventor Toshiyuki Nohma

Toshiyuki Nohma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10756324
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: August 25, 2020
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 10431827
    Abstract: A non-aqueous electrolyte secondary battery includes a pressure-sensitive current shut-off mechanism, wherein a positive electrode core body exposed portion is disposed at one end portion of a flat rolled electrode assembly, a negative electrode core body exposed portion is disposed at the other end portion, lithium carbonate is contained in a positive electrode mix layer, and a protective layer is disposed along the border with the positive electrode mix layer at the position opposite to a separator on the positive electrode core body exposed portion.
    Type: Grant
    Filed: August 14, 2018
    Date of Patent: October 1, 2019
    Assignee: SANYO ELECTRIC CO., LTD.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Publication number: 20180358623
    Abstract: A non-aqueous electrolyte secondary battery includes a pressure-sensitive current shut-off mechanism, wherein a positive electrode core body exposed portion is disposed at one end portion of a flat rolled electrode assembly, a negative electrode core body exposed portion is disposed at the other end portion, lithium carbonate is contained in a positive electrode mix layer, and a protective layer is disposed along the border with the positive electrode mix layer at the position opposite to a separator on the positive electrode core body exposed portion.
    Type: Application
    Filed: August 14, 2018
    Publication date: December 13, 2018
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 10128469
    Abstract: In a prismatic sealed secondary battery provided with an outer can made of a metal, the ability of inserting the electrode assembly into the outer can is improved to restrain the displacement and damages of the insulation member when inserting the electrode assembly into the outer can. The prismatic sealed secondary battery of the present invention includes an insulation member having a bottomed box shape which is a shape obtained by eliminating the upper surface from the surfaces of a hexahedron having a cuboid form, wherein each width of at least a pair of side surfaces facing each other in the insulation member is smaller than the width of the electrode assembly facing the pair of side surfaces.
    Type: Grant
    Filed: September 3, 2012
    Date of Patent: November 13, 2018
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 10096864
    Abstract: A nonaqueous electrolyte secondary battery includes a pressure-sensitive current interrupt mechanism, and a flat wound electrode body that is inserted in an outer casing with a winding axis of the flat wound electrode body arranged to extend in a horizontal direction. A positive electrode plate, a negative electrode plate, and a separator in a winding end portion of the flat wound electrode body are all directed toward a top side.
    Type: Grant
    Filed: June 10, 2014
    Date of Patent: October 9, 2018
    Assignee: SANYO ELECTRIC CO., LTD.
    Inventors: Keisuke Minami, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 10079386
    Abstract: A non-aqueous electrolyte secondary battery includes a pressure-sensitive current shut-off mechanism, wherein a positive electrode core body exposed portion is disposed at one end portion of a flat rolled electrode assembly, a negative electrode core body exposed portion is disposed at the other end portion, lithium carbonate is contained in a positive electrode mix layer, and a protective layer is disposed along the border with the positive electrode mix layer at the position opposite to a separator on the positive electrode core body exposed portion.
    Type: Grant
    Filed: June 10, 2014
    Date of Patent: September 18, 2018
    Assignee: SANYO ELECTRIC CO., LTD.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Publication number: 20180090723
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Application
    Filed: December 4, 2017
    Publication date: March 29, 2018
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 9871230
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: January 16, 2018
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 9666846
    Abstract: A non-aqueous electrolyte secondary battery includes an external electrode terminal, a current collecting tab, a lead, and first and second insulating members. The lead has a hollow portion, electrically connecting the external electrode terminal and the diaphragm. The diaphragm is placed to cover the hollow portion and allow the diaphragm to deform toward the hollow portion. The first insulating member is interposed between the sealing plate and the lead. The second insulating member is interposed between the diaphragm and the current collecting tab. Side walls of the first insulating member and side walls of the second insulating member are coupled to each other. The battery is configured such that the diaphragm deforms toward the outside of the battery when a gas pressure increases in the battery, thereby breaking an electric connection between the external electrode terminal and an electrode assembly of the battery.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: May 30, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasuhiro Yamauchi, Naoya Nakanishi, Toshiyuki Nohma
  • Patent number: 9577245
    Abstract: Disclosed is a non-aqueous electrolyte secondary cell excellent in capacity retention rate and I-V characteristics after repeated cycles. The secondary cell contains a negative electrode active material containing scaly graphite particles and coated graphite particles. The coated graphite particles contain graphite particles and a coating layer coating the surfaces of the graphite particles. The coating layer contains amorphous carbon particles and an amorphous carbon layer. It is preferable that the negative electrode active material contain 1 to 6% by mass of the scaly graphite particles and that the graphite particles, the amorphous carbon particles, and the amorphous carbon layer be in a mass ratio of 100:?:? where 1???10, 1???10, and ??1.34?.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: February 21, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Shinichi Yamami, Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Publication number: 20160276699
    Abstract: A prismatic nonaqueous electrolyte secondary battery includes a flat winding electrode assembly formed by winding an elongated positive and negative electrodes with an elongated separator interposed therebetween, and an outer body storing the flat winding electrode assembly and a nonaqueous electrolyte. The positive electrode includes a positive electrode substrate exposed portion formed along a longitudinal direction. The negative electrode includes a negative electrode substrate exposed portion formed along a longitudinal direction. The nonaqueous electrolyte contains at least one of a lithium salt having an oxalate complex as an anion and lithium difluorophosphate (LiPF2O2) at the time of making the nonaqueous electrolyte secondary battery. The flat winding electrode assembly has eight or more layers of a winding portion formed only of the separator in its central portion.
    Type: Application
    Filed: August 8, 2013
    Publication date: September 22, 2016
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9450269
    Abstract: A prismatic nonaqueous electrolyte secondary battery includes a flat winding electrode assembly formed by winding an elongated positive and negative electrodes with an elongated separator interposed therebetween, and an outer body storing the flat winding electrode assembly and a nonaqueous electrolyte. The positive electrode includes a positive electrode substrate exposed portion formed along a longitudinal direction. The negative electrode includes a negative electrode substrate exposed portion formed along a longitudinal direction. The nonaqueous electrolyte contains at least one of a lithium salt having an oxalate complex as an anion and lithium difluorophosphate (LiPF2O2) at the time of making the nonaqueous electrolyte secondary battery. The flat winding electrode assembly has eight or more layers of a winding portion formed only of the separator in its central portion.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: September 20, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9406924
    Abstract: A nonaqueous electrolyte secondary battery includes: an electrode assembly including positive and negative electrode plates; a nonaqueous electrolyte; an outer body; and a current interruption mechanism being provided on at least one of a conductive pathway between the positive electrode plate and a positive electrode external terminal and a conductive pathway between the negative electrode plate and a negative electrode external terminal. The nonaqueous electrolyte contains an overcharge inhibitor. The positive electrode active material layer has a specific surface area of 1.3 m2/g or less. The positive electrode active material layer has a total surface area of 41 m2/g or less with respect to the total mass of the overcharge inhibitor in the nonaqueous electrolyte. Thus the battery can increase a battery internal pressure inside the outer body in a short period of time to activate the current interruption mechanism to interrupt the conductive pathway if the battery is overcharged.
    Type: Grant
    Filed: January 3, 2014
    Date of Patent: August 2, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Keisuke Minami, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9406921
    Abstract: A prismatic secondary battery is provided with a negative/positive electrode collector (18), which are disposed on either one of a wound negative/positive electrode substrate exposed portion (15), and a negative/positive electrode collector receiving member (19) which is disposed on another surface. At least one of the negative/positive electrode collector has a recess portion (30) formed in part on a surface on the side not facing the negative/positive electrode substrate exposed portions so as to be thinner than the thickness of the other portion. Resistance welding is carried out in this recessed part, thereby a large welding nugget is formed between the negative/positive electrode exposed portion and the negative/positive electrode collector.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: August 2, 2016
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 9391343
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the present invention includes an electrode assembly, a nonaqueous electrolyte, and a container. The electrode assembly has a positive electrode, a negative electrode, and a separator. The positive electrode contains particles of a lithium transition metal compound as a positive electrode active material. The negative electrode is opposed to the positive electrode. The separator is disposed between the positive electrode and the negative electrode. The nonaqueous electrolyte contains lithium difluorophosphate. The container houses the electrode assembly and the nonaqueous electrolyte. The battery capacity is not less than 21 Ah. The mean particle diameter (D50) of the particles of the lithium transition metal compound is not less than 5 ?m and not more than 15 ?m. The (D90?D10)/D50 of the particles of the lithium transition metal compound is under 1.1.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: July 12, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Daisuke Ikeda, Keisuke Minami, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9368764
    Abstract: A sealed battery includes a sealing plate 13 sealing a mouth of an outer can, an external terminal 16 attached to the sealing plate 13 and having a connecting terminal 23, and a current interruption mechanism 18 interrupting current in response to pressure increase in the outer can that is installed in a conductive pathway electrically connecting the connecting terminal 23 and an electrode assembly. In the connecting terminal 23, a through-hole 23b continuing to the space on the current interruption mechanism 18 at the side corresponding to the outside of the battery is formed. The through-hole 23b is sealed with a terminal stopper 30 made of an elastic member so as to form a closed space between the terminal stopper 30 and current interruption mechanism 18. An electrolyte or washing solution hardly enters the current interruption mechanism during the manufacture can be provided.
    Type: Grant
    Filed: October 8, 2012
    Date of Patent: June 14, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kenji Nansaka, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20160156070
    Abstract: A nonaqueous electrolyte secondary battery includes a pressure-sensitive current interrupt mechanism, and a flat wound electrode body that is inserted in an outer casing with a winding axis of the flat wound electrode body arranged to extend in a horizontal direction. A positive electrode plate, a negative electrode plate, and a separator in a winding end portion of the flat wound electrode body are all directed toward a top side.
    Type: Application
    Filed: June 10, 2014
    Publication date: June 2, 2016
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Keisuke Minami, Toyokl Fujiara, Toshiyuki Nohma
  • Publication number: 20160133934
    Abstract: A non-aqueous electrolyte secondary battery includes a pressure-sensitive current shut-off mechanism, wherein a positive electrode core body exposed portion is disposed at one end portion of a flat rolled electrode assembly, a negative electrode core body exposed portion is disposed at the other end portion, lithium carbonate is contained in a positive electrode mix layer, and a protective layer is disposed along the border with the positive electrode mix layer at the position opposite to a separator on the positive electrode core body exposed portion.
    Type: Application
    Filed: June 10, 2014
    Publication date: May 12, 2016
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Shingo Tode, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9231245
    Abstract: A positive electrode plate for a nonaqueous electrolyte secondary battery, the positive electrode plate including: a positive electrode substrate; a positive electrode active material layer formed on the positive electrode substrate; and a positive electrode substrate exposed portion on which the positive electrode active material layer is not formed, the positive electrode substrate exposed portion having a region that is adjacent to the positive electrode active material layer and has a protective layer formed thereon, the positive electrode active material layer and the protective layer containing polyvinylidene fluoride, and the weight average molecular weight Mw of the polyvinylidene fluoride contained in the protective layer being larger than the weight average molecular weight Mw of the polyvinylidene fluoride contained in the positive electrode active material layer.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: January 5, 2016
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tetsuya Matsuda, Naoki Ogawa, Keisuke Minami, Toyoki Fujihara, Toshiyuki Nohma
  • Patent number: 9203115
    Abstract: Provided is a method of manufacturing a nonaqueous electrolyte secondary battery. The method includes: forming an electrode assembly including a positive electrode plate and a negative electrode plate disposed with a separator interposed therebetween; arranging the electrode assembly and a nonaqueous electrolyte containing LiBOB (lithium bis(oxalato)borate) and LiPF2O2 (lithium difluorophosphate) inside an outer body; and configuring the concentration of the LiBOB to be larger than that of the LiPF2O2 and to be smaller than that of the LiPF2O2 by charge and discharge.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: December 1, 2015
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Keisuke Minami, Toyoki Fujihara, Toshiyuki Nohma