Patents by Inventor Trace Cawley

Trace Cawley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240099849
    Abstract: A surgical implant device, including: an implant body; a porous layer disposed adjacent to the implant body, wherein the porous layer includes a lattice of intersecting struts; and a plurality of needle structures protruding from the porous layer opposite the implant body, wherein at least some of the plurality of needle structures traverse the porous layer and are anchored to the implant body. The plurality of needle structures that traverse the porous layer and are anchored to the implant body are coupled to one or more intersecting struts of the lattice. Optionally, some of the plurality of needle structures are spaced apart from the implant body and are anchored only to the porous layer. Preferably, one or more of the implant body, the porous layer, and the plurality of needle structures are formed by an additive manufacturing technique.
    Type: Application
    Filed: December 7, 2023
    Publication date: March 28, 2024
    Inventors: John C. STEINMANN, Scott RUCKER, Tim RASMUSSEN, John P. STEINMANN, Trace CAWLEY, Thomas ROSS, Ernesto RIOS, Andrew OLCESE
  • Patent number: 11872136
    Abstract: A surgical implant device, including: an implant body; a porous layer disposed adjacent to the implant body, wherein the porous layer includes a lattice of intersecting struts; and a plurality of needle structures protruding from the porous layer opposite the implant body, wherein at least some of the plurality of needle structures traverse the porous layer and are anchored to the implant body. The plurality of needle structures that traverse the porous layer and are anchored to the implant body are coupled to one or more intersecting struts of the lattice. Optionally, some of the plurality of needle structures are spaced apart from the implant body and are anchored only to the porous layer. Preferably, one or more of the implant body, the porous layer, and the plurality of needle structures are formed by an additive manufacturing technique.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: January 16, 2024
    Assignee: Kyocera Medical Technologies, Inc.
    Inventors: John C. Steinmann, Scott Rucker, Tim Rasmussen, John P. Steinmann, Trace Cawley, Thomas Ross, Ernesto Rios, Andrew Olcese
  • Publication number: 20220218487
    Abstract: A surgical implant device, including: an implant body; a porous layer disposed adjacent to the implant body, wherein the porous layer includes a lattice of intersecting struts; and a plurality of needle structures protruding from the porous layer opposite the implant body, wherein at least some of the plurality of needle structures traverse the porous layer and are anchored to the implant body. The plurality of needle structures that traverse the porous layer and are anchored to the implant body are coupled to one or more intersecting struts of the lattice. Optionally, some of the plurality of needle structures are spaced apart from the implant body and are anchored only to the porous layer. Preferably, one or more of the implant body, the porous layer, and the plurality of needle structures are formed by an additive manufacturing technique.
    Type: Application
    Filed: March 31, 2022
    Publication date: July 14, 2022
    Inventors: John C. STEINMANN, Scott RUCKER, Tim RASMUSSEN, John P. STEINMANN, Trace CAWLEY, Thomas ROSS, Ernesto RIOS, Andrew OLCESE
  • Publication number: 20220117753
    Abstract: The present disclosure provides a surgical implant device, including: a solid surface; and a lattice structure disposed adjacent to the solid surface, wherein the lattice structure includes a first plurality of struts that define a first plurality of voids adjacent to the solid surface and a second plurality of struts that define a second plurality of voids remote from the solid surface. Each of the first plurality of struts has an average cross-sectional diameter that is smaller than an average cross-sectional diameter of each of the second plurality of struts. Each of the first plurality of voids has an average internal diameter that is smaller than an average internal diameter of each of the second plurality of voids. The surgical implant device also includes a needle-populated porous surface disposed adjacent to the solid surface opposite the lattice structure.
    Type: Application
    Filed: October 16, 2020
    Publication date: April 21, 2022
    Inventors: Scott Alan Rucker, Joseph Virgil Thompson, Gregory N. Glazner, Trace Cawley
  • Patent number: 11304811
    Abstract: A surgical implant device, including: an implant body; a porous layer disposed adjacent to the implant body, wherein the porous layer includes a lattice of intersecting struts; and a plurality of needle structures protruding from the porous layer opposite the implant body, wherein at least some of the plurality of needle structures traverse the porous layer and are anchored to the implant body. The plurality of needle structures that traverse the porous layer and are anchored to the implant body are coupled to one or more intersecting struts of the lattice. Optionally, some of the plurality of needle structures are spaced apart from the implant body and are anchored only to the porous layer. Preferably, one or more of the implant body, the porous layer, and the plurality of needle structures are formed by an additive manufacturing technique.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: April 19, 2022
    Assignee: Kyocera Medical Technologies, Inc.
    Inventors: John C. Steinmann, Scott Rucker, Tim Rasmussen, John P. Steinmann, Trace Cawley, Thomas Ross, Ernesto Rios, Andrew Olcese
  • Patent number: 10765530
    Abstract: A surgical implant device, comprising: a body portion; and one or more surfaces comprising a plurality of protruding structures; wherein the body portion and the one or more surfaces comprising the plurality of protruding structures are integrally formed. The one or more surfaces comprising the plurality of protruding structures are formed by an additive manufacturing process. The plurality of protruding structures comprise a plurality of needles. Optionally, the surgical implant device comprises one of an anterior lumbar interbody fusion cage, a posterior lumbar interbody fusion cage, a transforaminal lumbar interbody fusion cage, an oblique lumbar interbody fusion cage, a cervical cage, and a bone screw.
    Type: Grant
    Filed: July 24, 2014
    Date of Patent: September 8, 2020
    Assignee: Renovis Surgical Technologies, Inc.
    Inventors: John C. Steinmann, Scott Rucker, Tim Rasmussen, John P. Steinmann, Trace Cawley, Thomas Ross, Ernesto Rios, Andrew Olcese
  • Publication number: 20200179123
    Abstract: A surgical implant device, including: an implant body; a porous layer disposed adjacent to the implant body, wherein the porous layer includes a lattice of intersecting struts; and a plurality of needle structures protruding from the porous layer opposite the implant body, wherein at least some of the plurality of needle structures traverse the porous layer and are anchored to the implant body. The plurality of needle structures that traverse the porous layer and are anchored to the implant body are coupled to one or more intersecting struts of the lattice. Optionally, some of the plurality of needle structures are spaced apart from the implant body and are anchored only to the porous layer. Preferably, one or more of the implant body, the porous layer, and the plurality of needle structures are formed by an additive manufacturing technique.
    Type: Application
    Filed: February 12, 2020
    Publication date: June 11, 2020
    Inventors: John C. STEINMANN, Scott RUCKER, Tim RASMUSSEN, John P. STEINMANN, Trace CAWLEY, Thomas ROSS, Ernesto RIOS, Andrew OLCESE
  • Patent number: 10561456
    Abstract: The present invention provides a bone screw or bone anchor, such as a threaded pedicle screw or the like, incorporating a porous surface for enhancing bony fixation, ingrowth, and purchase when implanted in bone. Preferably, this porous surface covers at least a portion of the threads of the bone screw or bone anchor. The porous surface is formed by a conventional or novel additive manufacturing process, such as three-dimensional (3D) printing or the like, optionally as well as a prior and/or subsequent machining process. The porous surface may include novel needle-like protrusions and/or lattice structures, and/or any other protruding/depressed features, whether regular or irregular.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: February 18, 2020
    Assignee: KYOCERA Medical Technologies, Inc.
    Inventors: Trace Cawley, Thomas Ross
  • Patent number: 10154913
    Abstract: A surgical implant device, comprising: a body portion defining a plurality of ports; a plurality of bone screws disposed partially through the plurality of ports defined by the body portion; a locking plate disposed over a head portion of at least one of the plurality of bone screws and engaging a plurality of recesses manufactured into a side of the body portion; and a screw operable for compressing the locking plate against the side of the body portion. Optionally, the surgical implant device further comprising: one or more surfaces comprising a plurality of protruding structures; wherein the body portion and the one or more surfaces comprising the plurality of protruding structures are integrally formed. The one or more surfaces comprising the plurality of protruding structures are formed by an additive manufacturing process.
    Type: Grant
    Filed: October 2, 2014
    Date of Patent: December 18, 2018
    Assignee: Renovis Surgical Technologies, Inc.
    Inventors: John C. Steinmann, Scott Rucker, Tim Rasmussen, John P. Steinmann, Trace Cawley, Thomas Ross, Ernesto Rios, Andrew Olcese
  • Patent number: 9636121
    Abstract: In various exemplary embodiments, the present invention provides devices, implants, and methods for distracting and/or stabilizing a facet joint of the spine of a patient or other similar joint or bony structures, optionally including modifying the facet joint and implanting an implant in the facet joint so as to distract the foramen in order to reduce compression on nerve roots.
    Type: Grant
    Filed: November 11, 2009
    Date of Patent: May 2, 2017
    Assignee: HARBINGER MEDICAL GROUP, LLC
    Inventors: Trace Cawley, Peter Harris, Doris Blake
  • Publication number: 20160157908
    Abstract: The present invention provides a bone screw or bone anchor, such as a threaded pedicle screw or the like, incorporating a porous surface for enhancing bony fixation, ingrowth, and purchase when implanted in bone. Preferably, this porous surface covers at least a portion of the threads of the bone screw or bone anchor. The porous surface is formed by a conventional or novel additive manufacturing process, such as three-dimensional (3D) printing or the like, optionally as well as a prior and/or subsequent machining process. The porous surface may include novel needle-like protrusions and/or lattice structures, and/or any other protruding/depressed features, whether regular or irregular.
    Type: Application
    Filed: February 16, 2016
    Publication date: June 9, 2016
    Inventors: Trace CAWLEY, Thomas ROSS
  • Publication number: 20150134063
    Abstract: A surgical implant device, comprising: a body portion defining a plurality of ports; a plurality of bone screws disposed partially through the plurality of ports defined by the body portion; a locking plate disposed over a head portion of at least one of the plurality of bone screws and engaging a plurality of recesses manufactured into a side of the body portion; and a screw operable for compressing the locking plate against the side of the body portion. Optionally, the surgical implant device further comprising: one or more surfaces comprising a plurality of protruding structures; wherein the body portion and the one or more surfaces comprising the plurality of protruding structures are integrally formed. The one or more surfaces comprising the plurality of protruding structures are formed by an additive manufacturing process. Optionally, the surgical implant device comprises one of an anterior lumbar interbody fusion cage and a cervical cage.
    Type: Application
    Filed: October 2, 2014
    Publication date: May 14, 2015
    Inventors: John C. STEINMANN, Scott RUCKER, Tim RASMUSSEN, John P. STEINMANN, Trace CAWLEY, Thomas ROSS, Ernesto RIOS, Andrew OLCESE
  • Publication number: 20150018956
    Abstract: A surgical implant device, comprising: a body portion; and one or more surfaces comprising a plurality of protruding structures; wherein the body portion and the one or more surfaces comprising the plurality of protruding structures are integrally formed. The one or more surfaces comprising the plurality of protruding structures are formed by an additive manufacturing process. The plurality of protruding structures comprise a plurality of needles. Optionally, the surgical implant device comprises one of an anterior lumbar interbody fusion cage, a posterior lumbar interbody fusion cage, a transforaminal lumbar interbody fusion cage, an oblique lumbar interbody fusion cage, a cervical cage, and a bone screw.
    Type: Application
    Filed: July 24, 2014
    Publication date: January 15, 2015
    Inventors: John C. STEINMANN, Scott RUCKER, Tim RASMUSSEN, John P. STEINMANN, Trace CAWLEY, Thomas ROSS, Ernesto RIOS, Andrew OLCESE
  • Patent number: 8840650
    Abstract: The cervical plate locking mechanism of the present invention is elegant in its design and effective in its performance, and utilizes a plate with holes that each incorporate a locking lip structure and locking screws that each incorporate a head portion having petal structures that are outwardly biased prior to insertion via an internally-disposed c-ring or the like. Advantageously, the lead-in torque of each of the locking screws is less than the lead-out torque of each of the locking screws. Thus, reverse threading or backing out is prevented.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: September 23, 2014
    Assignee: US Spine, Inc.
    Inventor: Trace Cawley
  • Patent number: 8808339
    Abstract: The present disclosure provides a cannulated bone screw system including a screw with a threaded portion, a non-threaded portion, and a first plurality of teeth spaced apart from a screw head; and a washer with an interior portion with a second plurality of teeth and an opening and an outer portion with a plurality of spikes. The first plurality of teeth are on an inferior convex surface; wherein the second plurality of teeth are on a superior concave surface; and wherein the first plurality of teeth and the second plurality of teeth are operable to mate to prevent the screw from backing out of the washer while allowing the cannulated bone screw system to conform/pivot in order to accommodate different bone morphologies.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: August 19, 2014
    Assignee: US Spine, Inc.
    Inventors: Armando Varela, Doris Blake, Trace Cawley, Peter Harris
  • Patent number: 8721693
    Abstract: The cervical plate locking mechanism of the present invention is elegant in its design and effective in its performance, and utilizes a plate with holes that each incorporate a locking lip structure and locking screws that each incorporate a head portion having petal structures that are outwardly biased prior to insertion via an internally-disposed c-ring or the like. Advantageously, the lead-in torque of each of the locking screws is less than the lead-out torque of each of the locking screws. Thus, reverse threading or backing out is prevented. Alternatively, the cervical plate locking mechanism of the present invention utilizes a locking plate having petal structures that are inwardly biased prior to insertion of the head portion of the locking screws via an externally-disposed c-ring or the like.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: May 13, 2014
    Assignee: US Spine, Inc.
    Inventors: Trace Cawley, David Crook
  • Patent number: 8512382
    Abstract: The present invention relates to an alternatively monoaxial and polyaxial pedicle or other similar surgical screw that can be used in a polyaxial manner and then locked or otherwise secured at a desired angle or orientation, i.e. used in a monoaxial manner, prior to engaging a rod or other similar stabilization member with the pedicle or other similar surgical screw. In other words, the present invention provides a pedicle or other similar surgical screw that can be selectively used in either a monoaxial or polyaxial configuration, as is desirable in a particular application or at a particular point of a given surgical procedure.
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: August 20, 2013
    Assignee: US Spine, Inc.
    Inventors: Trace Cawley, Chester Sharps, Hans Robert Tuten
  • Publication number: 20100234905
    Abstract: The present invention provides devices and methods for resurfacing a facet joint of a spine of a patient, including: a first portion that is selectively coupled to an opposed surface of a superior facet of the facet joint of the spine of the patient; and a second portion that is selectively coupled to an opposed surface of an inferior facet of the facet joint of the spine of the patient; wherein the first portion is allowed a predetermined degree of movement with respect to the second portion. These devices and methods find applicability to other anatomical joints as well.
    Type: Application
    Filed: March 12, 2010
    Publication date: September 16, 2010
    Inventors: John SLEDGE, Trace Cawley
  • Publication number: 20100137910
    Abstract: In various exemplary embodiments, the present invention provides devices, implants, and methods for distracting and/or stabilizing a facet joint of the spine of a patient or other similar joint or bony structures, optionally including modifying the facet joint and implanting an implant in the facet joint so as to distract the foramen in order to reduce compression on nerve roots.
    Type: Application
    Filed: November 11, 2009
    Publication date: June 3, 2010
    Inventors: TRACE CAWLEY, Peter Harris, Doris Blake
  • Publication number: 20100094354
    Abstract: The present invention relates to an alternatively monoaxial and polyaxial pedicle or other similar surgical screw that can be used in a polyaxial manner and then locked or otherwise secured at a desired angle or orientation, i.e. used in a monoaxial manner, prior to engaging a rod or other similar stabilization member with the pedicle or other similar surgical screw. In other words, the present invention provides a pedicle or other similar surgical screw that can be selectively used in either a monoaxial or polyaxial configuration, as is desirable in a particular application or at a particular point of a given surgical procedure.
    Type: Application
    Filed: October 14, 2009
    Publication date: April 15, 2010
    Inventor: Trace CAWLEY