Abstract: A powered fastener driver including a housing, an inner cylinder within the housing, and a piston movable within the inner cylinder from a TDC position to a BDC position. The piston has a diameter of less than 1.7 inches. A stroke length of the piston is between the TDC position and the BDC position measuring greater than 3 inches. A driver blade is attached to the piston for movement therewith along a driving axis. A lifter is operable to move the piston and driver blade from the BDC position toward the TDC position. A drive unit is operably coupled to the lifter to provide torque thereto, causing the lifter to rotate. A source of pressurized gas is in fluid communication with the inner cylinder. A pressure of the pressurized gas acting on the piston at the TDC position is greater than 180 psi.

Abstract: A powered fastener driver includes a housing, a nosepiece coupled to the housing, a driver blade movable within the nosepiece between a ready position and a driven position, a canister magazine coupled to the nosepiece and including collated fasteners arranged in a coil, and a pusher mechanism coupled to the nosepiece for individually transferring collated fasteners from the canister magazine to a driver channel in the nosepiece, wherein the pusher mechanism includes: a linkage assembly having a support arm, a finger pivotably coupled to the support arm, a lever pivotably coupled to the support arm via and a fork pivotably coupled to the lever via a second fixed pivot, and a feeder arm engaged with the fork. The feeder arm pushes fasteners into the driver channel as the pusher mechanism is actuated by the impact of the driver blade during a retraction stroke of the driver blade.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A rotary lifter is engageable with the driver blade and configured to receive torque from the drive unit for returning the driver blade from the BDC position toward the TDC position. The lifter has a body, a drive pin coupled to the body, and a roller positioned on the drive pin. The roller includes an engagement section configured to receive an end portion of a tooth of the driver blade. The lifter includes a means for aligning the engagement section with the end portion of the tooth on the driver blade to facilitate meshing between the end portion and the roller.

Abstract: A powered fastener driver comprising a housing, a nosepiece coupled to the housing and extending therefrom, a driver blade movable within the nosepiece between a ready position and a driven position, and a pusher mechanism coupled to the nosepiece for individually transferring collated fasteners in a canister magazine to a driver channel in the nosepiece in which the driver blade is movable. The pusher mechanism includes a feeder arm and a linkage positioned between the feeder arm and the driver blade. The feeder arm is engageable with individual fasteners in the nosepiece for sequentially pushing each of the fasteners into the driver channel in response to movement of the feeder arm toward the driver channel. The linkage is movable to advance the feeder arm toward the driver channel in response to contact with the driver blade as the driver blade moves from the driven position toward the ready position.

Abstract: A powered fastener driver comprising, a housing including a head portion, a handle portion extending therefrom, the handle portion including a first end coupled with the head portion and an opposite, second end, and a drive unit portion, and a canister magazine configured to receive coiled fasteners. At least a portion of the canister magazine is integrally formed as a single piece with at least a portion of the drive unit portion of the housing.

Abstract: A powered fastener driver includes a housing, a nosepiece extending from the housing, a driver blade movable within the nosepiece between a ready position and a driven position the driver blade comprising a plurality of drive teeth on a first side of the driver blade and a plurality of locking projections on a second side of the driver blade, a piston coupled to the driver blade for movement therewith, a driver cylinder within which the piston is movable, a storage chamber cylinder containing pressurized gas therein and in fluid communication with the driver cylinder, a first end of the driver cylinder being affixed to a corresponding first end of the storage chamber cylinder, and a latch actuator assembly adjacent the driver blade, wherein the latch actuator assembly includes a latch to engage one of the plurality of locking projections to prevent the driver blade from moving toward the driven position.

Abstract: A powered fastener driver includes a driver blade and a drive unit having an output shaft for providing torque to move the driver blade from the bottom-dead-center position toward the top-dead-center position. A rotary lifter is engageable with the driver blade and configured to receive torque from the output shaft of the drive unit in a first rotational direction for returning the driver blade from the bottom-dead-center position toward the top-dead-center position. A kickout arrangement is defined between the lifter and the output shaft and configured to permit limited movement of the lifter relative to the output shaft between a first position and a second position. The kickout arrangement having a curvilinear slot defined in the rotary lifter in which a portion of the output shaft is received. Movement of the rotary lifter from the first position toward the second position causes the slot to move relative to the output shaft, while the output shaft remains within the slot.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: A gas spring-powered fastener driver includes a cylinder, a storage chamber cylinder having pressurized air in communication with the cylinder, a moveable piston positioned within the cylinder, a driver blade extending from a first side of the piston and movable therewith between a top-dead-center position and a bottom-dead-center position, a one-way seal carried onboard the piston and disposed between the piston and the cylinder, the one-way seal being configured permit a bypass flow of pressurized air from the first side of the piston, past the one-way seal, and into a space within the cylinder adjacent an opposite, second side of the piston during movement of the piston and driver blade from the top-dead-center position to the bottom-dead-center position, thereby increasing a pressure of the pressurized air within the cylinder and storage chamber cylinder, and a pressure relief valve in fluid communication with the storage chamber cylinder.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The rotary lifter having a body and a drive pin coupled to the body. A roller is rotatably coupled to the drive pin and includes a non-cylindrical outer peripheral surface defining a plurality of engagement sections. A tooth of the driver blade is configured to engage one of the engagement sections when moving the driver blade from the bottom-dead-center position toward the top-dead-center position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The rotary lifter having a body and a drive pin coupled to the body. A roller is rotatably coupled to the drive pin and includes a non-cylindrical outer peripheral surface defining a plurality of engagement sections. A tooth of the driver blade is configured to engage one of the engagement sections when moving the driver blade from the bottom-dead-center position toward the top-dead-center position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A kickout arrangement is at least partially defined by an outer surface on one of a torque output member and a torque input member and an aperture formed in the other of the torque output member and the torque input member in which the outer surface is received. The kickout arrangement configured to permit limited rotation of the torque output member relative to the torque input member between a first position and a second position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A rotary lifter is engageable with the driver blade and configured to receive torque from the drive unit for returning the driver blade from the BDC position toward the TDC position. The lifter has a body, a drive pin coupled to the body, and a roller positioned on the drive pin. The roller includes an engagement section configured to receive an end portion of a tooth of the driver blade. The lifter includes a means for aligning the engagement section with the end portion of the tooth on the driver blade to facilitate meshing between the end portion and the roller.

Abstract: A powered fastener driver comprising a housing, a nosepiece coupled to the housing and extending therefrom, a driver blade movable within the nosepiece between a ready position and a driven position, and a pusher mechanism coupled to the nosepiece for individually transferring collated fasteners in a canister magazine to a driver channel in the nosepiece in which the driver blade is movable. The pusher mechanism includes a feeder arm and a linkage positioned between the feeder arm and the driver blade. The feeder arm is engageable with individual fasteners in the nosepiece for sequentially pushing each of the fasteners into the driver channel in response to movement of the feeder arm toward the driver channel. The linkage is movable to advance the feeder arm toward the driver channel in response to contact with the driver blade as the driver blade moves from the driven position toward the ready position.