Patents by Inventor Tsutomu Okabe

Tsutomu Okabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8657346
    Abstract: The FIMS system is for use with a pod composed of a lid having an engaged portion provided on the outer surface thereof and a pod body having a latch mechanism including an engagement portion that engages the engaged portion as it moves along a predetermined axis to fix the lid to the pod. The FIMS system has a latch mechanism drive means for driving the latch mechanism along a certain axis and an engagement portion position sensor that can generate a signal indicating whether the engagement portion is at an engagement position or non-engagement position when the latch mechanism drive means drives the latch mechanism. The latch mechanism drive means and the engagement portion position sensor are provided in the vicinity of a first opening portion of the FIMS system.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: February 25, 2014
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hiroshi Igarashi
  • Patent number: 8528947
    Abstract: In a pod used in an FIMS system, diffusion of dust particles or the like adhering on the lid of the pod to the interior of the system is reduced. An engaged portion is provided inside the outer surface of the lid of the pod, and a flange portion provided around a pod opening to which the lid can be fitted is provided with an insertion hole that allows access to the engaged portion from the exterior space. A latch mechanism is supported on the pod body side surface of the flange portion in such a way that the latch mechanism can slide along a direction parallel to the side wall of the flange. An engagement portion of the latch mechanism reaches the engaged portion through the insertion hole, and the state of the latch mechanism changes between an engaged state and a disengaged state with movement of the latch mechanism.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: September 10, 2013
    Assignee: TDK Corporation
    Inventors: Hiroshi Igarashi, Toshihiko Miyajima, Tsutomu Okabe
  • Patent number: 8522836
    Abstract: The substrate storage pod includes a pod case which includes a hollow inner space for storing a substrate, and an opening; a lid member which is capable of sealing the opening; an exhaust port for exhausting a replacement gas in the hollow inner space of the pod case; and an exhaust space which is defined in the hollow inner space so as to communicate to the exhaust port. The exhaust space is defined in the hollow inner space by a multi-hole partition member including multiple holes and by an inner surface of the pod case. In the substrate storage pod, back pressure on an exhaust side can be lowered, and hence dust in the pod can be collected to the exhaust side.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: September 3, 2013
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima
  • Patent number: 8413693
    Abstract: A curtain nozzle is located above an opening portion in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: April 9, 2013
    Assignee: TDK Corporation
    Inventor: Tsutomu Okabe
  • Patent number: 8375998
    Abstract: A curtain nozzle is located above an opening portion (10) in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: February 19, 2013
    Assignee: TDK Corporation
    Inventor: Tsutomu Okabe
  • Publication number: 20130028688
    Abstract: To suppress deformation of a portion to be clamped even when a load applied to the portion to be clamped is increased at the time of fixing a front opening unified pod (FOUP), a clamping arm pivotable between a retracting position and a clamping position about a rotational axis inclined relative to a bottom surface of the FOUP is arranged. The clamping arm is housed in a housing depression so that the clamping arm at the retracting position is situated below a surface of a mount base, and at the clamping position, protrudes from the surface of the mount base and becomes engageable with the portion to be clamped.
    Type: Application
    Filed: July 24, 2012
    Publication date: January 31, 2013
    Applicant: TDK Corporation
    Inventors: Tsutomu OKABE, Hiroshi Igarashi
  • Patent number: 8322759
    Abstract: In a pod used in an FIMS system, an engaged portion is provided on the outer surface of the lid of a pod. A through hole is provided in a flange portion that is provided around the pod opening and in which the lid is to be received. The through-hole allows access to the engaged portion from the external space. A latch mechanism is supported on the pod body side surface of the flange portion in such a way that it can slide in a direction parallel to the side wall of the flange. The engagement portion of the latch mechanism reaches the engaged portion through the aforementioned through-hole. Movement of the latch mechanism brings the engagement portion into an engaging state and a disengaged state.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: December 4, 2012
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hiroshi Igarashi
  • Patent number: 8302637
    Abstract: A partial pressure of oxidizing gas in an opened state FOUP fixed in a FIMS system is reduced when the FOUP is closed. Purge gas supply nozzles are placed outside of two vertical sides of an opening portion (10) within the FIMS. A curtain nozzle is additionally installed which can form a gas curtain from purge gas above the top side of the opening portion (10). When a pod (2) is closed with a lid (4), a door opening/closing mechanism keeps the lid (4) at a given angle with respect to the flowing direction of curtain gas for a given period of time, and hence purge gas supplied to the gas curtain is additionally put into use for the purging of the interior of the pod by the lid 4.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: November 6, 2012
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Jun Emoto, Tomoshi Abe
  • Publication number: 20120261031
    Abstract: A curtain nozzle is located above an opening portion in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Application
    Filed: June 21, 2012
    Publication date: October 18, 2012
    Applicant: TDK Corporation
    Inventor: Tsutomu OKABE
  • Patent number: 8186927
    Abstract: A transfer chamber is partitioned into a second chamber in which a transfer robot moving through an opening portion which can be opened/closed by a door is arranged, and a minute first chamber which serves as a FIMS system and includes a door capable of retaining a lid of a pod. The second chamber maintains a state in which an inert gas constantly circulates owing to minute nitrogen while having a pressure higher than that inside the first chamber. The first chamber is normally sealed while an oxide gas is suppressed in advance. In addition, at a time of transferring wafers, a partial pressure of the oxide gas is lowered with use of a downflow which is caused by the inert gas. Further, the first chamber and the second chamber are communicated with each other after a level of the partial pressure is confirmed with use of an oxygen level meter.
    Type: Grant
    Filed: May 26, 2009
    Date of Patent: May 29, 2012
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hiroshi Igarashi
  • Patent number: 8171964
    Abstract: The invention provides a purge apparatus that purges the gas in the interior of a FOUP with a high purging efficiency and an apparatus for opening/closing the lid of a FOUP for use in the purge apparatus. The purge apparatus has a cabinet having an opening portion through with the lid of the FOUP can pass, a door that can close the opening portion and hold the lid, and a gas supply nozzle provide in the cabinet. In this apparatus, a seal member is provided in such a way as to surround an element that is provided on the surface of the door and adapted to actuate a latch mechanism of the lid. The seal member spatially separates the element that is adapted to actuate the latch mechanism from the external space in a state in which the door is holding the lid.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: May 8, 2012
    Assignee: TDK Corporation
    Inventor: Tsutomu Okabe
  • Publication number: 20120060972
    Abstract: A curtain nozzle is located above an opening portion (10) in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Application
    Filed: November 18, 2011
    Publication date: March 15, 2012
    Applicant: TDK CORPORATION
    Inventor: Tsutomu OKABE
  • Patent number: 8083456
    Abstract: A so-called transfer chamber in a semiconductor processing apparatus in which an FIMS system is secured is separated into a second chamber in which a transfer robot is disposed and a first chamber that is minute and includes a door capable of holding a cap of a pod as the FIMS system. In the second chamber, higher pressure than in the first chamber is maintained by a minute amount of nitrogen. In the first chamber, usually, a down flow of clean air is used via the FFU. When the wafer is transferred, a down flow of nitrogen is used. Thus, oxidation gas in the transfer chamber and released substances caused the FFU can be decreased.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: December 27, 2011
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima
  • Patent number: 8082955
    Abstract: A curtain nozzle is located above an opening portion (10) in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Grant
    Filed: May 4, 2010
    Date of Patent: December 27, 2011
    Assignee: TDK Corporation
    Inventor: Tsutomu Okabe
  • Patent number: 8061738
    Abstract: A seal member has a configuration including a ring-shaped main body portion, an inner peripheral lip portion protruding from a ring inner peripheral portion of the main body portion and an outer peripheral lip portion protruding from a ring outer peripheral portion of the main body portion. The inner peripheral lip portion takes an O-ring shape deformable in a protruding direction. The outer peripheral lip portion takes a structure deformable in a direction different from an extending direction, corresponding to a pressure in a sealed area. The member preferably seals when in communication with a plurality of spaces separated from an external space, the plurality of spaces from an external environment.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: November 22, 2011
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hitoshi Suzuki
  • Publication number: 20110215028
    Abstract: The substrate storage pod includes an engagement portion in an outer side surface of a lid of the pod, and an insertion slot through which the engagement portion can be accessed from an external space; the insertion slot is formed in a flange portion arranged around the periphery of an opening in the pod and into which the lid can be fitted, and a latch mechanism supported so as to be slidable in a direction parallel to a flange side wall in a pod main body-surface of the flange portion. An engaging portion of the latch mechanism reaches the engagement portion via the insertion slot. The engagement portion is switched between an engaged state and a non-engaged state in response to movement of the latch mechanism.
    Type: Application
    Filed: March 7, 2011
    Publication date: September 8, 2011
    Applicant: TDK CORPORATION
    Inventors: Hiroshi Igarashi, Toshihiko Miyajima, Tsutomu Okabe
  • Publication number: 20110210041
    Abstract: The substrate storage pod includes a pod case which includes a hollow inner space for storing a substrate, and an opening; a lid member which is capable of sealing the opening; an exhaust port for exhausting a replacement gas in the hollow inner space of the pod case; and an exhaust space which is defined in the hollow inner space so as to communicate to the exhaust port. The exhaust space is defined in the hollow inner space by a multi-hole partition member including multiple holes and by an inner surface of the pod case. In the substrate storage pod, back pressure on an exhaust side can be lowered, and hence dust in the pod can be collected to the exhaust side.
    Type: Application
    Filed: February 25, 2011
    Publication date: September 1, 2011
    Applicant: TDK CORPORATION
    Inventors: Tsutomu OKABE, Toshihiko Miyajima
  • Publication number: 20110210042
    Abstract: The substrate storage pod includes a pod case for housing a substrate, and an opening, a lid member which closes and seals the opening, a buffer space which is defined in the lid member, an air-supply port for supplying a replacement gas into the buffer space; and multiple holes which are arranged so as to establish communication between the buffer space and an inner plate of the lid member in a state of being fit-inserted to the opening of the pod case, for sending out the replacement gas into the hollow inner space, the replacement gas having been supplied into the buffer space, the inner plate facing the hollow inner space of the pod case. With this, pressure variation of the replacement gas in supply pipes is blocked, and hence replacement-gas flow in a stable laminar state free from disturbance can be obtained.
    Type: Application
    Filed: February 25, 2011
    Publication date: September 1, 2011
    Applicant: TDK CORPORATION
    Inventors: Tsutomu OKABE, Hiroshi Igarashi
  • Patent number: 7841371
    Abstract: A curtain nozzle is located above an opening portion (10) in a FIMS. A gas curtain formed of inert gas for closing the opening portion is formed. A cover is so provided as to cover a part of the curtain nozzle so as to prevent peripheral gas around an opening of the curtain nozzle from being involved in the gas curtain of the inert gas emitted from the curtain nozzle.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: November 30, 2010
    Assignee: TDK Corporation
    Inventor: Tsutomu Okabe
  • Publication number: 20100290888
    Abstract: Adjacent to an opening portion in an FISM system is provided an enclosure that encloses the operation space of a door and has a second opening portion opposed to the opening portion. A curtain nozzle is provided above the upper edge of the opening portion in the upper portion in the enclosure. A purge gas is supplied from the curtain nozzle along a direction from the upper edge to the lower edge of the opening portion. In addition, a gas outlet through which the purge gas flows from the interior of the enclosure out into the exterior is provided on the wall of the enclosure to which the purge gas flowing in the above described direction is directed, whereby an increase in the partial pressure of oxidizing gases in the interior of the FOUP is prevented.
    Type: Application
    Filed: July 27, 2010
    Publication date: November 18, 2010
    Applicant: TDK CORPORATION
    Inventors: Tsutomu Okabe, Jun Emoto