Abstract: A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Abstract: Particular embodiments generally relate to a heating cable that includes a plurality of bus wires positioned on the outside of a heating element. In one embodiment, a spacer is provided. A heating element is included on a surface of the spacer. The heating element also includes one or more resistance wires. A plurality of bus wires are positioned on the edges of the spacer that has the heating element wrapped around it. For example, a first bus wire is positioned on a first side of the spacer and a second bus wire is positioned on a second side of the spacer. A plurality of node areas (e.g., on the bus wires or on an insulated heating element) allow a resistance wire of the heating element to be electrically coupled to the bus wires at the plurality of node areas on alternating bus wires.

Abstract: A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Abstract: A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Abstract: A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Abstract: Particular embodiments generally relate to a heating cable that includes a plurality of bus wires positioned on the outside of a heating element. In one embodiment, a spacer is provided. A heating element is included on a surface of the spacer. The heating element also includes one or more resistance wires. A plurality of bus wires are positioned on the edges of the spacer that has the heating element wrapped around it. For example, a first bus wire is positioned on a first side of the spacer and a second bus wire is positioned on a second side of the spacer. A plurality of node areas (e.g., on the bus wires or on an insulated heating element) allow a resistance wire of the heating element to be electrically coupled to the bus wires at the plurality of node areas on alternating bus wires.

Abstract: Particular embodiments generally relate to a heating cable that includes an insulated heating element. The bus wires may be bared in that they do not have an insulation jacket surrounding each of the bus wires. For example, insulation on the bus wires that electrically separates bus wires from heating element 106 is not included. Instead, insulation is included on and surrounds the heating element. A heating element is includes one or more resistance wires and an insulating layer surrounding the one or more resistance wires. For the resistance wires to electrically contact the bus wires, the insulating layer is bared at a plurality of node areas to expose the one or more resistance wires from the insulating layer. The one or more resistance wires are electrically coupled to the bus wires at the plurality of node areas to create a plurality of resistance zones for generating heat.

Abstract: A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Abstract: A low-voltage self-regulating heating device (200) for operation with supply voltages in the range of 0.1-12 volts having first and second layers (104, 106) of material, at least one of which is PTC material interposed between a first electrode (102) and a second electrode (108). Also a high-voltage self-regulating heating device (300) for operation with supply voltages above 240 volts having first and second layers (104, 106) of material, at least one of which is PTC material interposed between a first electrode (102) and a second electrode (108).

Abstract: A low-voltage self-regulating heating device (200) for operation with supply voltages in the range of 0.1-12 volts having first and second layers (104, 106) of material, at least one of which is PTC material interposed between a first electrode (102) and a second electrode (108). Also a high-voltage self-regulating heating device (300) for operation with supply voltages above 240 volts having first and second layers (104, 106) of material, at least one of which is PTC material interposed between a first electrode (102) and a second electrode (108).

Abstract: A heating element (10) having a first bus wire (12) and a second bus wire (14) and a plurality of flexible heating wires (16) which are connected between the first and second bus wires (12, 14), the flexible heating wires (16) which are connected between the within parallel zones (30), to make up modules (31), which may be attached together or cut to length so that the overall length of the heating element (10) may be varied thereby. The heating element may be self-regulating. Also a self- regulating regulating heating element (60) having a plurality of PTC heating elements (62) and at least one conductive pathway (68) which is interposed between two of the PTC heating elements, and forming a series circuit between said first and second bus wires (12, 14). Also a self-regulating heating device (100) having first and second layers (104, 106) of material, at least one of which is PTC material interposed between a first electrode (102) and a second electrode (108).