Abstract: A method for producing binder-coated active battery material agglomerations includes dissolving a mixture of binder material particles in a solvent solution under the application of a first set of environmental parameters, including at least one of applied heat or pressure above ambient conditions, to generate a binder-solvent solution. This solution is then agitated with a particulate mixture, comprising active battery material particles, while maintaining the first set of environmental parameters, to generate an intermediate solution. Subsequently, the intermediate solution is subjected to a second set of environmental parameters to generate a powder mixture of binder-coated active battery material agglomerations. Each agglomeration includes one or more active battery material particles having at least a partial coating of binder material.