Abstract: This invention includes a method of determining the correct timing of a material release mechanism (42) of a material feed mechanism (14) and includes the steps of: cycling a press mechanism (12) through a working portion of a tooling mechanism (17); monitoring the press mechanism (12) position; determining, by a location device (58), the desired timing for the material release mechanism (42) to release contact with material (18); and correlating the desired material release mechanism (42) timing to the press mechanism (12) position. The present invention also is a stamping system (10) for working the material (18). This stamping system (10) includes a press mechanism (12) having a tooling mechanism (17) configured to punch holes (66) in the material (18). The stamping system (10) also includes a material feed mechanism (14) to feed material (18) to the press mechanism (12), and this material feed mechanism (14) includes a material release mechanism (42).

Abstract: A method for compensating for the variation in shut height of a press during stamping and forming as it is starting and stopping comprising user input of the minimum press speed at which feeding of feed material to the press should commence, monitoring of the actual press speed, and feeding of the feed material only when a minimum press speed representing a desired press shut height has been achieved. A method for inputting a desired shut height range, monitoring actual shut height and feeding feed material only when the actual shut height is within the desired shut height range is also disclosed.

Abstract: A method and apparatus for protecting a die from damage due to material jams in material stamping equipment wherein feed material is stamped in a die and then advanced through the die by action of press feed rolls powered by a press feed roll drive motor. The position error of the press feed rolls or the torque of the press feed roll drive motor is monitored during the advance of the feed material through the die. The monitored position error of the press feed rolls or the monitored torque of the press feed roll drive motor is then compared to the expected position error of the press feed rolls or the expected torque of the press feed roll motor, respectively.

Abstract: The present invention provides for a press feed apparatus for use in feeding stock material to a high speed automatic press. The feed roller is driven by a servo motor integral with the shaft of the roller, the feed roller release mechanism is infinitely adjustable, and a feedback system is used to accurately determine the position of various shafts. The apparatus is controlled electronically, by a microprocessor or the like, which permits the press feed to be electronically geared to the press and accurately operate at high speeds.

Abstract: The present invention provides for a press feed apparatus for use in feeding stock material to a high speed automatic press. The feed roller is driven by a servo motor integral with the shaft of the roller, the feed roller release mechanism is infinitely adjustable, and a feedback system is used to accurately determine the position of various shafts. The apparatus is controlled electronically, by a microprocessor or the like, which permits the press feed to be electronically geared to the press and accurately operate at high speeds.

Abstract: A press feed capable of being driven in synchronization with a press. The press feed includes a sensor for sensing a selected phase of a press cycle of the press, structure for engaging stock material adapted to be fed by the press feed to the press, and an infinitely variable release device connected to the stock material engaging structure and communicating with the sensor. The infinitely variable release device operates to move the stock material engaging structure in a first direction relative to the stock material responsive to detection by the sensor at the onset of the selected press cycle phase, and to move the stock material engaging structure in a direction generally opposite the first direction responsive to detection by the sensor at the termination of the selected press cycle phase. The infinitely variable release device may be a servo controlled drive screw.

Abstract: A press feed apparatus for use in feeding stock material to a high speed automatic press. The feed roller is driven by a servo motor integral with the shaft of the roller, the feed roller release mechanism is infinitely adjustable, and a feedback system is used to accurately determine the position of various shafts. The apparatus is controlled electronically, by a microprocessor or the like, which permits the press feed to be electronically geared to the press and accurately operate at high speeds.

Abstract: A press feed is provided having a simple, low-friction, low-inertia linkage mechanism to positively drive feed rolls or grippers of the press feed with substantially uniform pressure. The linkage mechanism includes a three-link assembly having first and second substantially parallel links and a third cross link pivotally connected to the first and second links. The first and second links are pivotally mounted to a housing of the press feed substantially equidistant from the connections to the third cross link. The third cross link has a groove extending substantially at right angles to the transverse axis of the third cross link extending between the connections of the third cross link to the first and second links.