Abstract: Systems, apparatus and methods are usable for automatically engaging and setting slips of an automatic slip setting apparatus about a tubular, when the automatic slip setting apparatus is properly positioned relative to a desired section of the tubular for gripping, lifting and/or holding, and installing and/or removing the tubular, in or out from a wellbore, while preventing slippage and/or dropping of the tubular. The automatic slip setting apparatus is usable with an elevator or spider assembly, each comprising a main body having a central opening extending therethrough, a plurality of slips, and a yoke. An arm assembly, connected to the elevator or spider assembly, moves when contacted by a tubular moving through the central opening, and a latching member, which is connected to the yoke, can be moved by the arm assembly, thereby causing the plurality of slips to move to a closed position for gripping the tubular.

Abstract: Systems, apparatus and methods are usable for automatically engaging and setting slips of an automatic slip setting apparatus about a tubular, when the automatic slip setting apparatus is properly positioned relative to a desired section of the tubular for gripping, lifting and/or holding, and installing and/or removing the tubular, in or out from a wellbore, while preventing slippage and/or dropping of the tubular. The automatic slip setting apparatus is usable with an elevator or spider assembly, each comprising a main body having a central opening extending therethrough, a plurality of slips, and a yoke. An arm assembly, connected to the elevator or spider assembly, moves when contacted by a tubular moving through the central opening, and a latching member, which is connected to the yoke, can be moved by the arm assembly, thereby causing the plurality of slips to move to a closed position for gripping the tubular.

Abstract: Systems, apparatus and methods are usable for automatically engaging and setting slips of an automatic slip setting apparatus about a tubular, when the automatic slip setting apparatus is properly positioned relative to a desired section of the tubular for gripping, lifting and/or holding, and installing and/or removing the tubular, in or out from a wellbore, while preventing slippage and/or dropping of the tubular. The automatic slip setting apparatus is usable with an elevator or spider assembly, each comprising a main body having a central opening extending therethrough, a plurality of slips, and a yoke. An arm assembly, connected to the elevator or spider assembly, moves when contacted by a tubular moving through the central opening, and a latching member, which is connected to the yoke, can be moved by the arm assembly, thereby causing the plurality of slips to move to a closed position for gripping the tubular.

Abstract: An automated, electric tong system and methods usable for making-up and breaking out threaded connections between tubular members, wherein the electric tong system comprises a power tong for applying torque and rotating the upper tubular member, a backup tong for gripping tubulars, and a lift assembly for vertically moving the electric tong system into proper position to grip the upper and lower tubulars. The power and backup tongs and lift assembly of the electric tong system are integrated into a single transportable unit and operated by three separate electrical motors, controlled by a single driver. The backup tong is located below the power tong and comprises a pneumatic cylinder, which operates a backup door, and a linear actuator driven by an electric motor for use in latching the backup tong door in a closed position and applying or releasing a clamping force to a tubular, during make-up or break-out operations.

Abstract: According to one or more aspects of the invention, a method for use with assembling and disassembling a tubular string formed by a first tubular and a second tubular may comprise engaging the first tubular with a first device; engaging the second tubular with a second device; connecting the first tubular to the second tubular by applying torque to the first tubular; determining a true torque applied in connecting the first tubular and the second tubular; ensuring that at least the first device or the second device is engaging the tubular string; disengaging the second device from the tubular string; and lowering the tubular string. The first device may be a top drive and the second device may be a spider. The top drive may comprise a tubular running tool. The top drive may comprise a tubular running tool and an elevator.

Abstract: Systems, apparatus and methods are usable for automatically engaging and setting slips of an automatic slip setting apparatus about a tubular, when the automatic slip setting apparatus is properly positioned relative to a desired section of the tubular for gripping, lifting and/or holding, and installing and/or removing the tubular, in or out from a wellbore, while preventing slippage and/or dropping of the tubular. The automatic slip setting apparatus is usable with an elevator or spider assembly, each comprising a main body having a central opening extending therethrough, a plurality of slips, and a yoke. An arm assembly, connected to the elevator or spider assembly, moves when contacted by a tubular moving through the central opening, and a latching member, which is connected to the yoke, can be moved by the arm assembly, thereby causing the plurality of slips to move to a closed position for gripping the tubular.

Abstract: An automated, electric tong system and methods usable for making-up and breaking out threaded connections between tubular members, wherein the electric tong system comprises a power tong for applying torque and rotating the upper tubular member, a backup tong for gripping tubulars, and a lift assembly for vertically moving the electric tong system into proper position to grip the upper and lower tubulars. The power and backup tongs and lift assembly of the electric tong system are integrated into a single transportable unit and operated by three separate electrical motors, controlled by a single driver. The backup tong is located below the power tong and comprises a pneumatic cylinder, which operates a backup door, and a linear actuator driven by an electric motor for use in latching the backup tong door in a closed position and applying or releasing a clamping force to a tubular, during make-up or break-out operations.

Abstract: A method and apparatus are provided for installing control lines and pipe into a well. The pipe-holding spider that is normally mounted on the rig floor is adapted for easy disassembly and reassembly when the pipe slips within the spider are not engaged with the outer surface of the pipe string so that upon disassembly, a control line guide becomes vertically movable. The control line guide is adapted for being controllably elevated to a distance above the rig floor, thereby providing personnel access to a portion of the length of the pipe string below the elevated control line guide and above the rig floor for securing control line to the pipe string using a fastener.

Abstract: A method and apparatus are provided for installing control lines and pipe into a well. The pipe-holding spider that is normally mounted on the rig floor is adapted for easy disassembly and reassembly when the pipe slips within the spider are not engaged with the outer surface of the pipe string so that upon disassembly, a control line guide becomes vertically movable. The control line guide is adapted for being controllably elevated to a distance above the rig floor, thereby providing personnel access to a portion of the length of the pipe string below the elevated control line guide and above the rig floor for securing control line to the pipe string using a fastener.

Abstract: A method and apparatus are provided for installing control lines and pipe into a well. The pipe-holding spider that is normally mounted on the rig floor is adapted for easy disassembly and reassembly when the pipe slips within the spider are not engaged with the outer surface of the pipe string so that upon disassembly, a control line guide becomes vertically movable. The control line guide is adapted for being controllably elevated to a distance above the rig floor, thereby providing personnel access to a portion of the length of the pipe string below the elevated control line guide and above the rig floor for securing control line to the pipe string using a fastener.

Abstract: According to one or more aspects of the invention, a method for use with assembling and disassembling a tubular string formed by a first tubular and a second tubular may comprise engaging the first tubular with a first device; engaging the second tubular with a second device; connecting the first tubular to the second tubular by applying torque to the first tubular; determining a true torque applied in connecting the first tubular and the second tubular; ensuring that at least the first device or the second device is engaging the tubular string; disengaging the second device from the tubular string; and lowering the tubular string. The first device may be a top drive and the second device may be a spider. The top drive may comprise a tubular running tool. The top drive may comprise a tubular running tool and an elevator.

Abstract: An internally gripping tong to rotate tubular segments comprising a central cam body rotatably disposed within a housing having a plurality of windows. The cam body is surrounded by a plurality of angularly distributed gripping jaws slidably received within the windows. The tong is disposed within a bore of a tubular segment, and rotation of the housing relative to the cam body deploys the gripping jaws radially outwardly within the windows to engage the interior wall of the tubular segment. The tong may be self-energizing in both the make-up and the break-out modes of operation. The tong may be deployed to grip the tubular segment using a device to frictionally couple the housing to the tubular segment that cooperates with the top drive assembly, or by an internal actuator that imparts rotation to the housing relative to the cam body.

Abstract: A tubular running tool includes a mandrel assembly having an upper mandrel, a lower mandrel and a mid-mandrel, wherein the upper mandrel, the lower mandrel and the mid-mandrel rotate in unison; the lower mandrel having a tubular gripping portion; a slip disposed with the tubular gripping portion; the mid-mandrel forming a bore between a top end and a bottom end, the top end forming a slip-joint with the upper mandrel; and an actuator mechanism disposed with the mid-mandrel, the actuator mechanism comprising a compensation actuator and a slip actuator; wherein the compensation actuator functionally connects the upper mandrel and the lower mandrel to affect axial movement of the lower mandrel relative to the upper mandrel and the slip actuator moves the slip into gripping engagement with a tubular.

Abstract: Method and apparatus for handling a supported tubular string with a string elevator and a spider on a rig to prevent damaging contact between the string elevator and spider while facilitating further connections of add-on tubular segments. The string elevator and supported tubular string descend toward the spider until reaching a predetermined position. The process of setting the spider into engagement of the tubular string is automatically initiated in response to detecting the predetermined position of the string elevator. With the spider set, the string elevator can be unloaded. Optionally, the method may also automatically terminate the string elevator descent in response to detecting that the spider has been set. A preferred apparatus for detecting the position of the elevator includes a tilt switch secured to a fixed position along the length of the Kelly hose.

Abstract: An internally gripping tong to rotate tubular segments comprising a central cam body rotatably disposed within a housing having a plurality of windows. The cam body is surrounded by a plurality of angularly distributed gripping jaws slidably received within the windows. The tong is disposed within a bore of a tubular segment, and rotation of the housing relative to the cam body deploys the gripping jaws radially outwardly within the windows to engage the interior wall of the tubular segment. The tong may be self-energizing in both the make-up and the break-out modes of operation. The tong may be deployed to grip the tubular segment using a device to frictionally couple the housing to the tubular segment that cooperates with the top drive assembly, or by an internal actuator that imparts rotation to the housing relative to the cam body.

Abstract: A method of running a tubular string into or out of a wellbore includes the steps of moving the tubular string relative to the wellbore and making up or breaking a connection between a tubular joint and the tubular string when the tubular string is being moved relative to the wellbore.

Abstract: A tubular running tool includes a mandrel assembly having an upper mandrel, a lower mandrel and a mid-mandrel, wherein the upper mandrel, the lower mandrel and the mid-mandrel rotate in unison; the lower mandrel having a tubular gripping portion; a slip disposed with the tubular gripping portion; the mid-mandrel forming a bore between a top end and a bottom end, the top end forming a slip-joint with the upper mandrel; and an actuator mechanism disposed with the mid-mandrel, the actuator mechanism comprising a compensation actuator and a slip actuator; wherein the compensation actuator functionally connects the upper mandrel and the lower mandrel to affect axial movement of the lower mandrel relative to the upper mandrel and the slip actuator moves the slip into gripping engagement with a tubular.

Abstract: The apparatus of the present invention is directed to a replacement cage assembly (106) to modify a conventional power tong (100) to enable the power tong to grip and rotate smaller diameter tubular segments (90). The method of the invention is directed to modifying a power tong (100) to grip and rotate a tubular segment of a diameter smaller than could be gripped by the unmodified power tong (100). The invention provides a rotary gear insert (240), having an interior second cam surface, rotatably captured intermediate an upper cage plate (230) and a lower cage plate (210) and slidably receivable within the conventional rotary gear of the power tong (100) and to cam and rotate a plurality of replacement gripping jaws (220, 221) pivotally captured adjacent the second cam surface (240) and intermediate the upper cage plate (230) and the lower cage plate (210).

Abstract: One example of an apparatus for gripping and rotating a tubular includes a mandrel having a longitudinal axis; a first slip disposed on the mandrel; and a second slip disposed on the mandrel axially spaced apart from the first slip, the first slip and second slip operationally connected to move in unison axially; wherein when the first slip and the second slip are moved axially from a first point toward a second point the first and second slips extend radially into gripping contact with the tubular and wherein rotation of the mandrel further urges the second slip radially away from the mandrel.

Abstract: A four-cornered, open frame, connected either to a top drive or to a traveling block, has an elevator at its lower end used to support the weight of the tubular string, and has a mud tool, a stabber, a guide, a spinner, a tong, a stabbing guide and a backup tong carried by the frame. A manipulator arm picks up a horizontal tubular, manipulates the tubular to vertical, and moves the tubular into the interior of the frame, allowing the tubular to be made up in the string while the string is being lowered into the wellbore.