Abstract: The lower ends of alignment bearing shafts of an upper die member of a tape automated bonding apparatus are modified to include tapered alignment pins, each having a tapered surface that is complementary to the tapered interior end of the bore of a respective bushing on a lower die member. The alignment pin serves to guide its associated alignment shaft and a ball bearing sleeve carried thereby into the bushing. In addition, a first set of rails is installed directly beneath a die member actuator, and a second set of rails is installed on the upper die member. The second set of rails slide upon the first set of rails, so that the upper die member effectively mechanically floats on the first set of rails. The lower die member is affixed to a translatable platen, which is driven to an end stop position at the part excision station. Then, the upper die member is lowered onto the lower die member, so that the alignment pins contact the bores in the bushings on the lower die member.

Abstract: A large scale LED exposure array and system for printers, and unique methods of inputting data to and operating such an array, are disclosed. The array can be loaded and refreshed with data information at rates compatible with high speed printing, and forms part of an electronic image forming and handling system which can load an refresh an exposure array at variable speeds of at least 100 to 300 ft./min. The system includes compensation for differences in illuminating capability of individual LEDs in a large array, by introducing modifications in LED on-time which are centered with respect to the incremental area of the photoreceptor on which a pixel is to be formed, and to compensate for changes in pixel exposure time with increase in speed of the photoreceptor.

Abstract: A large scale LED exposure array and system for printers, and unique methods of inputting data to and operating such an array, are disclosed. The array can be loaded and refreshed with data information at rates compatible with high speed printing, and forms part of an electronic image forming and handling system which can load an refresh an exposure array at variable speeds of at least 100 to 300 ft./min. The system includes compensation for differences in illuminating capability of individual LEDs in a large array, by introducing modifications in LED on-time which are centered with respect to the incremental area of the photoreceptor on which a pixel is to be formed, and to compensate for changes in pixel exposure time with increase in speed of the photoreceptor.

Abstract: A press, and a process of printing a combination of fixed and variable data on such press, wherein printed images being manufactured are created by direct digital driving of an imaging device at normal press speed, optionally followed by one or more processing operations in the case of business forms or the like, as required for a particular job. The content of the printed images can be changed without stopping the press. The press and process uses novel electrostatic printing engines having a direct digital imaging system which can create latent electrostatic images at normal press speeds, including the ability to accommodate substantial speed variations. Together with these printing engines, an electronic imaging system is provided in which fixed (or base) image data and variable image data are combined electronically to drive a single exposure system.

Abstract: A large scale LED exposure array and system for printers, and unique methods of inputting data to and operating such an array, is disclosed. The array can be loaded and refreshed with data information at rates compatible with high speed printing, and forms part of an electronic image forming and handling system which can load and refresh an exposure array at variable speeds of at least 100 to 300 ft./min. The system includes compensation for differences in illuminating capability of individual LEDs in a large array, by introducing modifications in LED on-time which are centered with respect to the incremental area of the photoreceptor on which a pixel is to be formed, and to compensate for changes in pixel exposure time with increase in speed of the photoreceptor.

Abstract: A transfer mechanism and method are provided for utilization in a high speed electrophotographic printing process of the type wherein the electrophotoconductive cylinder on which the image is formed travels at a peripheral speed of at least 100 ft./min. Transfer of the image is made to a continuous web of paper or the like travelling synchronously with the cylinder surface speed. A transfer corona focuses a narrow band of ions proximate the cylinder-web interface to attract at least 95% of the solids, toner particles from the cylinder to the travelling web. The charge on the transfer corona exceeds the charge on the image portions of the rotating cylinder by at least about 5,000 volts.

Abstract: A press, and a process of printing a combination of fixed and variable data on such press, wherein printed images are created by direct digital driving of an imaging device at normal press speed, optionally followed by one or more processing operations in the case of business forms. The content or arrangement of the printed images can be changed without stopping the press. The press and process use one or more novel electrostatic printing engines having a direct digital imaging system which can create latent electrostatic images at normal press speeds, including the ability to accommodate substantial speed variations. Together with these printing engines, an electronic imaging system is provided in which fixed (or base) image data and variable image data are combined electronically to drive a single exposure system. Repetitive latent images are formed and developed using a liquid toner, and the resultant visible image is transferred and fixed to a variety of materials, in a continuous web.

Abstract: A developer electrode and reverse roller assembly are provided for use in conjunction with the rotatable print cylinder of a high speed electrophotographic printing press. The normal tendency of toner particles to stick to the developer electrode is inhibited due to the velocity by which toner dispersion is fed to the developer electrode. A pair of slots formed in the electrode face ensure that uniform amount and constituency of the dispersion are supplied to the print cylinder. Both the developer electrode and reverse roller assembly are pivotally mounted adjacent the cylinder with the reverse roller comprising a location sensor to sense reverse roller position and to stop the print cylinder when the reverse roller is not in proper position.

Abstract: An inker for applying ink to a lithographic printing plate having ink-receptive and ink-rejecting areas. Certain of the ink-receptive areas of the plate are to print substantially the same color as the other of the ink-receptive areas and are disposed in axially adjacent circumferential sections of the printing plate. The circumferential sections of the printing plate have different percentages of ink-receptive areas. The inker comprises a form roll having a cylindrical outer surface, means for applying an ink film to the entire cylindrical outer surface of the form roll and means for supporting the form roll so that the cylindrical outer surface has an ink-transferring engagement with the printing plate. A smooth coating of ink is applied to the axially adjacent circumferential ink-receptive sections of the printing plate due to axial movement of the form roll while the form roll is in the ink-transferring engagement with the printing plate.

Abstract: A cam mechanism is described for automatically skewing a second cylinder in a printing press, such a form roller (24), in response to skewing of a first cylinder thereof, such as a plate cylinder (12), and for throw-on/throw-off of the second cylinder. The mounting (80, 82) for each end of the second cylinder is biased against a corresponding cam (74, 76), both cams being carried on a common cam shaft (78). A linkage (90) couples the cam shaft (78) to an eccentric (52) used for skewing the first cylinder (12). Upon skewing of the first cylinder (12), the linkage (90) rotates the cam shaft (78). The profiles of the cams (74, 76) are selected to be different so that this rotation of the cam shaft (78) causes one end of the second cylinder (24) to move to a greater extent than the other end, thereby skewing it by an amount matching the skewing of the first cylinder.