Abstract: A method for manufacturing a laminate comprising at least two sheets of magnetic material is disclosed. The laminate may be used to form a stacked transformer core. The method increases the productivity of the core-stacking process, decreases the core loss destruction factor, decreases total core loss, decreases acoustic noise generated by the electrical device employing the laminate, and does all of this in a manner which is commercially practical. The method comprises applying an adhesive, preferably a hot melt adhesive, in a pattern of thin beads onto one side of a first lamina or sheet of magnetic material, the pattern comprising a plurality of lines, the lines being substantially parallel to each other and substantially perpendicular to a direction of grain orientation or rolling direction of the lamina. A second lamina is then stacked onto the one side of the first lamina, and then a compressive force is applied to specified areas of the laminate.

Abstract: A method for manufacturing a laminate comprising at least two sheets of magnetic material is disclosed. The laminate may be used to form a stacked transformer core. The method increases the productivity of the core-stacking process, decreases the core loss destruction factor, decreases total core loss, decreases acoustic noise generated by the electrical device employing the laminate, and does all of this in a manner which is commercially practical. The method comprises applying an adhesive, preferably a hot melt adhesive, in a pattern of thin beads onto one side of a first lamina or sheet of magnetic material, the pattern comprising a plurality of lines, the lines being substantially parallel to each other and substantially perpendicular to a direction of grain orientation or rolling direction of the lamina. A second lamina is then stacked onto the one side of the first lamina, and then a compressive force is applied to specified areas of the laminate.