Abstract: A segmented fluid end is provided, the fluid end comprising a plurality of fluid end segments, each comprising a plunger manifold, intake head, and pressure head. In preferred embodiments, the fluid end comprises three fluid end segments (“triplex”) or five fluid end segments (“quint”). The plunger manifold comprises first and second mounting surfaces, each comprising a fluid opening. An intake head mounting flange is adapted to be removably coupled to the first mounting surface and a pressure head mounting flange is adapted to be removably coupled to the second mounting surface. The plunger manifold comprises a plunger mounting member comprising a plunger opening adapted to receive a plunger. The pressure heads are adapted for cooperative coupling to adjacent pressure heads, such that, when coupled, the pressure heads are in fluid communication with one another. Methods of replacing the fluid end segments, plunger manifolds, pressure heads, and intake heads are provided.

Abstract: A segmented fluid end is provided, the fluid end comprising a plurality of fluid end segments, each comprising a plunger manifold, intake head, and pressure head. In preferred embodiments, the fluid end comprises three fluid end segments (“triplex”) or five fluid end segments (“quint”). The plunger manifold comprises first and second mounting surfaces, each comprising a fluid opening. An intake head mounting flange is adapted to be removably coupled to the first mounting surface and a pressure head mounting flange is adapted to be removably coupled to the second mounting surface. The plunger manifold comprises a plunger mounting member comprising a plunger opening adapted to receive a plunger. The pressure heads are adapted for cooperative coupling to adjacent pressure heads, such that, when coupled, the pressure heads are in fluid communication with one another. Methods of replacing the fluid end segments, plunger manifolds, pressure heads, and intake heads are provided.

Abstract: A pony rod comprises an outer sleeve and a pony rod cap which may be threaded into a threaded shank portion. The pony rod cap may have an outside configuration comprising one or more flat sides. The pony rods may comprise an integral part of crossheads such that pony rod shanks are fixed to the respective crossheads. The crossheads may comprise one or more wear bridges cooperatively coupled with one or more crosshead extension members. A connecting rod is adapted to receive a wear plate such that the wear plate is removably coupled to the connecting rod. A reciprocating pump comprises a multi-piece pony rod assembly. A method of repairing a pump is provided, in which a modified pony rod comprising an outer sleeve is provided and a modified crosshead comprising one or more wear bridges is provided.

Abstract: A pony rod comprises an outer sleeve and a pony rod cap which may be threaded into a threaded shank portion. The pony rod cap may have an outside configuration comprising one or more flat sides. The pony rods may comprise an integral part of crossheads such that pony rod shanks are fixed to the respective crossheads. The crossheads may comprise one or more wear bridges cooperatively coupled with one or more crosshead extension members. A connecting rod is adapted to receive a wear plate such that the wear plate is removably coupled to the connecting rod. A reciprocating pump comprises a multi-piece pony rod assembly. A method of repairing a pump is provided, in which a modified pony rod comprising an outer sleeve is provided and a modified crosshead comprising one or more wear bridges is provided.