Patents by Inventor Wataru Matsutani

Wataru Matsutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10122023
    Abstract: A fuel cell with separator includes a fuel cell body having a cathode, an anode, and a solid electrolyte layer disposed between the cathode and the anode; a plate-like metal separator having first and second main surfaces and an opening which opens at the first and second main surfaces; a joint formed of an Ag-containing brazing filler metal and adapted to join the fuel cell body and the first main surface of the metal separator; and a seal formed of a glass-containing sealing material and disposed closer to the opening than is the joint, the seal being located between the first main surface and the fuel cell body and extending along the entire perimeter of the opening.
    Type: Grant
    Filed: August 26, 2013
    Date of Patent: November 6, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Makoto Kuribayashi, Etsuya Ikeda, Wataru Matsutani, Yosuke Yatsuya, Masaaki Murase
  • Publication number: 20150318563
    Abstract: A fuel cell with separator includes a fuel cell body having a cathode, an anode, and a solid electrolyte layer disposed between the cathode and the anode; a plate-like metal separator having first and second main surfaces and an opening which opens at the first and second main surfaces; a joint formed of an Ag-containing brazing filler metal and adapted to join the fuel cell body and the first main surface of the metal separator; and a seal formed of a glass-containing sealing material and disposed closer to the opening than is the joint, the seal being located between the first main surface and the fuel cell body and extending along the entire perimeter of the opening.
    Type: Application
    Filed: August 26, 2013
    Publication date: November 5, 2015
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Makoto KURIBAYASHI, Etsuya IKEDA, Wataru MATSUTANI, Yosuke YATSUYA, Masaaki MURASE
  • Publication number: 20130248363
    Abstract: An ammonium gas sensor is provided. The ammonium gas sensor includes: a solid electrolyte layer having oxygen ion conductivity; a detection electrode formed on one surface of the solid electrolyte layer; a reference electrode that is a counter electrode of the detection electrode; a selective reaction layer covering the detection electrode; and a protection layer covering the selective reaction layer and made from a porous material; wherein the detection electrode includes a noble metal as a main component; the selective reaction layer includes oxide represented by AxMyOz as a main component, where A is one or more kind(s) of metal, M is vanadium, tungsten, or molybdenum and x, y, z are atomic ratios; and the protection layer includes the oxide that is in an amount smaller than a content of the oxide included in the selective reaction layer.
    Type: Application
    Filed: May 16, 2013
    Publication date: September 26, 2013
    Inventors: Satoshi SUGAYA, Shiro KAKIMOTO, Hiroyuki NISHIYAMA, Wataru MATSUTANI
  • Patent number: 8465636
    Abstract: An ammonium gas sensor is provided. The ammonium gas sensor includes: a solid electrolyte layer having oxygen ion conductivity; a detection electrode formed on one surface of the solid electrolyte layer; a reference electrode that is a counter electrode of the detection electrode; a selective reaction layer covering the detection electrode; and a protection layer covering the selective reaction layer and made from a porous material; wherein the detection electrode includes a noble metal as a main component; the selective reaction layer includes oxide represented by AxMyOz as a main component, where A is one or more kind(s) of metal, M is vanadium, tungsten, or molybdenum and x, y, z are atomic ratios; and the protection layer includes the oxide that is in an amount smaller than a content of the oxide included in the selective reaction layer.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: June 18, 2013
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Satoshi Sugaya, Shiro Kakimoto, Hiroyuki Nishiyama, Wataru Matsutani
  • Patent number: 8382973
    Abstract: A method and apparatus for controlling a multi-gas sensor, including an NOX sensor section and an ammonia sensor section. The NOX sensor section includes a first pumping cell adapted to pump oxygen into or out of a gas under measurement introduced into a first measurement chamber, and a second pumping cell communicating with the first measurement chamber and configured such that a second pumping current Ip2 corresponds to an NOX concentration of the gas under measurement. Oxygen concentration is calculated on the basis of a first pumping current flowing through the first pumping cell, and a corrected ammonia concentration is calculated on the basis of the oxygen concentration and the ammonia concentration output of the ammonia sensor section.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: February 26, 2013
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Satoshi Sugaya, Shiro Kakimoto, Tetsuo Yamada, Wataru Matsutani, Takio Kojima
  • Patent number: 8152979
    Abstract: An ammonia gas sensor including a reference electrode (320) is formed on the back surface of a solid electrolyte member (310), and a detection electrode (335) is formed on the front surface of the solid electrolyte member (310). A detection lead (350) is provided on the front surface of the solid electrolyte member (310) such that the detection lead (350) is connected to the detection electrode (335). An insulating layer (340), (380) is provided between the detection lead (350) and the solid electrolyte member (310), or on the detection lead (350).
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: April 10, 2012
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Satoshi Sugaya, Hiroyuki Nishiyama, Wataru Matsutani, Shiro Kakimoto
  • Patent number: 8072125
    Abstract: A spark plug 100 comprised of a metal shell 1, an insulator 2, a center electrode 3 and a ground electrode 4. A rear-end face of the ground electrode 4 is welded to a front-end face of the metal shell 1, and a bent portion 5 located at the intermediated position in the longitudinal direction is bent toward the center of the spark plug 100. The ground electrode 4 assumes a circular-shape with a diameter of 2 mm or less whereby an inflow of an air-fuel mixture is not disturbed even when the air-fuel mixture directly flows into a back face of the ground electrode 4. The ground electrode 4 is comprised of an outer layer 4A made of a nickel alloy and an inner layer 4B made of pure copper with an excellent thermal conductivity, in which a ratio of a cross-sectional area of the inner layer 4B to the entire cross-sectional area of the ground electrode 4 is 10% or more to 35% or less.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: December 6, 2011
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazuyoshi Torii, Kazumasa Yoshida, Wataru Matsutani
  • Publication number: 20110048970
    Abstract: A method and apparatus for controlling a multi-gas sensor, including an NOX sensor section and an ammonia sensor section. The NOX sensor section includes a first pumping cell adapted to pump oxygen into or out of a gas under measurement introduced into a first measurement chamber, and a second pumping cell communicating with the first measurement chamber and configured such that a second pumping current Ip2 corresponds to an NOX concentration of the gas under measurement. Oxygen concentration is calculated on the basis of a first pumping current flowing through the first pumping cell, and a corrected ammonia concentration is calculated on the basis of the oxygen concentration and the ammonia concentration output of the ammonia sensor section.
    Type: Application
    Filed: September 1, 2010
    Publication date: March 3, 2011
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Satoshi SUGAYA, Shiro KAKIMOTO, Tetsuo YAMADA, Wataru MATSUTANI, Takio KOJIMA
  • Patent number: 7859177
    Abstract: A spark plug for an internal-combustion engine is provided wherein the central and ground electrodes exhibit a long service life and wherein the fatigue strength at high temperatures is improved. The ground electrode is made from an alloy comprised of nickel (Ni) as a primary component, chromium: 20-30% by weight, iron: 7-20% by weight, aluminum: 1-3% by weight, titanium: 0.05-0.5% by weight, manganese: not higher than 0.1% by weight, silicon: not higher than 0.1% by weight, and carbon: not higher than 0.5% by weight. The alloy further includes at least one specific element selected from zirconium, yttrium, neodymium, cerium, lanthanum and samarium. Further, the total content of the specific element group is 5% or more of the aluminum content and is not higher than 1% by weight.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: December 28, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Osamu Yoshimoto, Wataru Matsutani
  • Patent number: 7847472
    Abstract: A spark plug including: a center electrode; an insulator which holds the center electrode therein in a state where a tip end portion of the center electrode protrudes therefrom; a metal shell which holds the insulator therein; a ground electrode which is fixed to the metal shell, the ground electrode having an inner side face having a width that is smaller as it advances toward a tip end side, in a portion of the inner side face positioned between a pair of tapered faces; and a discharge portion which is bonded to the inner side face of the ground electrode by laser welding so as to attain a diameter of 0.8 mm or less and a height of 0.5 mm or more, and a discharge gap being formed between the discharge portion and the tip end portion of said center electrode.
    Type: Grant
    Filed: August 1, 2007
    Date of Patent: December 7, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Akira Suzuki, Wataru Matsutani
  • Patent number: 7839064
    Abstract: A spark plug including: a center electrode as defined herein; a substantially cylindrical insulator as defined herein; a cylindrical metal shell as defined herein; and a ground electrode as defined herein, wherein a spark discharge gap is provided between the leading end portion of the center electrode and the leading end portion of the ground electrode, and the ground electrode has a bulging curved face on a side opposite to a side in which the center electrode is provided, and a maximum of width of the ground electrode within a range of ±1 mm from a center point of the spark discharge gap in the axial direction, as viewed in a direction where the center electrode and the ground electrode overlap, is 105% or less of a width of an ordinary portion having a substantially constant width.
    Type: Grant
    Filed: March 14, 2007
    Date of Patent: November 23, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazumasa Yoshida, Kazuyoshi Torii, Wataru Matsutani
  • Patent number: 7827954
    Abstract: There is provided a method for controlling a plasma-jet spark plug in a four-stroke internal combustion engine, including the steps of: causing the spark plug to generate a primary discharge during either a compression stroke or an expansion stroke of the engine in such a manner as to produce a plasma by the primary discharge; and causing the spark plug to generate a secondary discharge during a time after the primary discharge and before the completion of a subsequent intake stroke of the engine.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: November 9, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Satoshi Nagasawa, Katsunori Hagiwara, Wataru Matsutani
  • Patent number: 7804232
    Abstract: To provide a spark plug in which separation of a tip can be prevented and enough wear resistance can be obtained without increasing the content of nickel in the tip portion, and a use method of the spark plug. In a spark plug (100) including an outside electrode (10) including an electrode body portion (11) and a tip (12) bonded to the electrode body portion (11), and a center electrode (20), and the tip (12) is opposed to the front end portion of the center electrode (20) through a spark discharge gap (G), the electrode body portion (11) is made of a nickel alloy containing 13 to 18% by mass of Cr, 0.03 to 0.08% by mass of C, 1 to 3.5% by mass of Mo, 0 to 0.8% by mass of Si, Al, Mn and Ti, and 68% by mass or more of Ni, and the tip (12) is made of a platinum alloy containing 0 to 4% by mass of Ni.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: September 28, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kenichi Kumagai, Wataru Matsutani, Kenji Kobayashi
  • Patent number: 7714488
    Abstract: A plasma jet spark plug provides improved ignitability and durability by forming a part of a spark discharge gap outside the electric discharge space which generates plasma. An ignition system for the plasma jet spark plug is also disclosed. The plasma jet spark plug includes a center electrode, an insulator defining an axial bore which partially surrounds the center electrode, a cavity surrounded by an inner circumferential face of the axial bore which extends from an opening portion of a front end of the axial bore of the insulator and wherein a front end face of the center electrode is formed. A ground electrode is bent towards a front end portion of the insulator.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: May 11, 2010
    Assignee: NGK Spark Plug. Co., Ltd.
    Inventors: Satoshi Nagasawa, Katsunori Hagiwara, Wataru Matsutani
  • Patent number: 7714489
    Abstract: A spark plug comprising: a center electrode extending in a direction of an axis of said spark plug; a cylindrical insulator which has a shaft hole, and which holds said center electrode in said shaft hole in a state where a tip end of said center electrode is projected from a tip end face of said insulator; a metal shell which holds said insulator; and a ground electrode in which one end is joined to a tip end face of said metal shell, and which extends from said one end toward another end, wherein said ground electrode has an inner side face which faces said center electrode, and an outer side face which is a back face with respect to said inner side face, said outer side face is formed as an arcuately curved face when viewed from a side of said another end in an extending direction of said ground electrode, and a columnar noble metal tip is joined to said inner side face.
    Type: Grant
    Filed: October 11, 2006
    Date of Patent: May 11, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazuyoshi Torii, Kazumasa Yoshida, Wataru Matsutani
  • Publication number: 20090211906
    Abstract: An ammonium gas sensor is provided. The ammonium gas sensor includes: a solid electrolyte layer having oxygen ion conductivity; a detection electrode formed on one surface of the solid electrolyte layer; a reference electrode that is a counter electrode of the detection electrode; a selective reaction layer covering the detection electrode; and a protection layer covering the selective reaction layer and made from a porous material; wherein the detection electrode includes a noble metal as a main component; the selective reaction layer includes oxide represented by AxMyOz as a main component, where A is one or more kind(s) of metal, M is vanadium, tungsten, or molybdenum and x, y, z are atomic ratios; and the protection layer includes the oxide that is in an amount smaller than a content of the oxide included in the selective reaction layer.
    Type: Application
    Filed: February 23, 2009
    Publication date: August 27, 2009
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Satoshi SUGAYA, Shiro Kakimoto, Hiroyuki Nishiyama, Wataru Matsutani
  • Patent number: 7550906
    Abstract: A noble-metal chip (30, 90) joined to at least either a center electrode or a ground electrode, the center and ground electrodes forming a spark discharge gap, and having a circumferential edge of its facing end surface (31, 91) removed so as to form an edge-removed portion (32, 92). The edge-removal length is 0.01 mm or more and a ratio of the edge-removal length to a radius of the noble-metal chip is less than 0.3. The noble-metal chip is made of iridium or an alloy that contains iridium man amount of 70% by weight or more, and crystal grains constituting the noble-metal chip (30, 90) extends in the axial direction. Also disclosed is a method for manufacturing the spark plug.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: June 23, 2009
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Osamu Yoshimoto, Wataru Matsutani
  • Publication number: 20090014331
    Abstract: An ammonia gas sensor which includes a solid electrolyte member (310) extending in an axial direction; a reference electrode (320) provided on the solid electrolyte member (310); and a detection electrode (331) and a selective reaction layer (340) provided on the solid electrolyte member (310). The detection electrode serves as a counterpart of the reference electrode (320). The detection electrode (331) contains a noble metal as a predominant component, and the selective reaction layer (340) contains a metal oxide as a predominant component.
    Type: Application
    Filed: July 10, 2008
    Publication date: January 15, 2009
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Satoshi SUGAYA, Hiroyuki Nishiyama, Wataru Matsutani, Shiro Kakimoto, Hitoshi Yokoi
  • Patent number: RE41944
    Abstract: In a wire drawing process for forming a wire rod containing iridium as a main component and which further contains nickel and at least one of platinum, rhodium and ruthenium, and having a cross-sectional area of not smaller than 0.05 mm2 and not larger than 1.2 mm2. The worked material is continuously heated red hot and/or white hot in a heating region 103 extending up to 60 mm from the work inserting surface 101a of a die 101 in a direction opposite that in which the work 102 moves, the work being heated to a temperature of 1000 to 1150° C. at a temperature measuring position 105 which is removed from the work inserting surface 101a by 20 mm. Furthermore, the temperature in the region 106 extending from the temperature measuring position 105 to the work inserting surface 101a is set to not lower than 1000° C., and the wire drawing rate is set to 300 to 1600 mm/min.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: November 23, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Wataru Matsutani, Osamu Yoshimoto, Yoshihiro Matsubara
  • Patent number: RE43758
    Abstract: Spark plug has a central electrode, an insulator provided exterior to the central electrode, main metallic shell provided exterior to the insulator in such a way that the central electrode protrudes from one end, and a ground electrode coupled at one end to the main metallic shell and which has the other end disposed to face the central electrode 3, with a chip being secured to either the central electrode or the ground electrode or both to form spark discharge gap g. The chip is made of a metal based on Ir which contains Rh in an amount ranging from 3 to 50 wt (50 wt % being not inclusive).
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: October 23, 2012
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Wataru Matsutani, Junichi Kagawa